20kHz High Power Dukane110-3122 Replacement Ultrasonic Converter For Welding

• Customization: Available
• Type: High Frequency Ultrasonic Sensor
• Output Signal Type: Both Digital and Analog
• Model NO.: Dukane110-3122 Replacement
• Production Process: Integration
• Sensitivity: High
• Certification: CE
• Customized: Customized
• Frequency: 20kHz
• Output Power: 2000watt
• Ceramic Diameter: 50mm
• Qty of Ceramic: 4PCS
• Capacitance: 11NF
• Joint Bolt: 1/2-20unf
• Max. Amplitude: 12um
• Application: Welding Machine
• Warranty: One Year
• Delivery Time: 7 days
• Transport Package: Carton/ Wooden Case
• Trademark: SP
• Origin: China
• HS Code: 8543709990
• Production Capacity: 1000pieces/Month

Product Description

The ultrasonic transducer consists of a central piezoelectric ceramic element, front and rear metal cover plates, prestressed screws, electrode sheets and insulating tubes. This kind of sandwich transducer (also known as: bolt-fastened transducer) generates stable ultrasonic waves when the load changes, and is the most basic and main method to obtain a power ultrasonic drive source.

According to different designs, the shape of the ultrasonic transducer mainly includes column type (the diameter of front and rear metal cover plates are the same), horn type (the diameter of the front cover plate is excessively reduced by the arc type), and the column type has a section in the middle.

Core component:
Piezoelectric ceramics are usually classified as "soft" or "hard".
Hard piezoelectric ceramics are used in power supply applications.
There are two basic types of rigid piezoelectric ceramics, commonly referred to as PZT4 and PZT8.
(PZT stands for lead zirconate titanate, which forms piezoelectric ceramics.)
PZT-8 piezoelectric ceramics have higher quality factor QM, higher safety operating temperature (Curie temperature) and lower dielectric loss (Tangδ).

Specifications:

Model	Dukane 110-3122 Replacement
Frequency	20KHz
Output power	2000Watt
Joint bolt	1/2-20UNF
Ceramic disc Diameter	50mm
Quantity of Ceramic discs	4pcs
Capacitance	11nF
Amplitude	12um
Application	Welding machine

Transducer production core step:
Because piezoceramics are weak in tension, a static compressive prestress must be applied to prevent the piezoceramics from experiencing tensile stresses when the transducer vibrates ultrasonically. The prestress also assures that the piezoceramic interfaces make good contact so that the acoustic waves are transmitted well with minimum loss. The compressive prestress must be sufficient to prevent the piezoceramics from ever experiencing any ultrasonic tensile stress and prevent any lateral piezoceramic slippage. In the manufacturing process of ultrasonic transducers, the size of prestressing plays a decisive role in quality.
The piezoelectric ceramic impedance and frequency will stabilize with the prestress's increase. A larger prestress can reduce the impedance of the transducer. If the piezoelectric ceramic is not sufficiently clamped, the transducer impedance will become larger. But not the largest is the best.

Others Display:

Applied Range:
Ultrasonic transducer,ultrasonic generator and ultrasonic horn constitute a whole ultrasonic system,
which can be widely used to do welding in various kinds of industries.
Applied Industries: automobile industry, electric industry, medical industry, household appliance industry, non woven fabric
clothing, packing, office supplies, toys, etc.
Applied Machines: Ultrasonic cleaner,Beauty set,welding machines,cutting machines,Medical scalpel and tartar clear.

Competitive Advantage:
1. Titanium, aluminum, steel materials of horn optional.
2. Once assembled, the transducers are aged before testing and final assembly. The properties of piezoelectric materials can change with time and pressure, so a bit of time on the shelf prior to testing will identify nonconforming material.
3. One by one testing to ensure that each transducer performance are excellent.
4. In good heat resistance, can be used in a wide range of temperature with long life and high reliability.
5. Good stability, low heat
6. Good consistency of frequency and static capacity
7. Provide customized service
8. One year warranty

FAQ:
1. Do you have it in stock?
We only have common products in stock but not for the nonstandard products.Because all the products need make based on customers' different requirements.

2. Could you advise to us the design based on our special requirements or based on our object samples?
Of course, we can do. Please tell us your idea or your application.
If you have sample object, send it to us or send detail pictures.

3.How long do you make the order product?
Common products for 7days, big qty and none standard products for 20days.

4. Do you have operating manual?
Of course, we will put it with the goods together.

5. How about the quality?
We have export to many other customers from all over the world, the feed back is good,quality is the first of our company.

6. Could you do OEM?
Yes, of course. We can produce according customers' requirement, just send us your requirements and design of drawing and sample.

7. Could we as your agent?
Of course. We are looking for sole agent in Country who have the willing to cooperate with us for long business term.

8. Payment:100%T/T in advance for small order. 70%T/T in advance as deposit, 30%T/T paid before shipment

9. Delivery?
1-2 units we could send by EXPRESS(DHL, UPS, FEDEX, TNT, EMS), heavy weight more than 50kg,we suggest to use sea freight LCL or by air.

10. Warranty:
One years Warranty with none human damage. After warranty time, factory will repair fix it or send the new parts on cost price. We can produce according customers'requirements, OEM is available, pls send me inquiry for quotations.