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Ultrasonic extraction is an efficient method for isolating bioactive compounds from botanicals. This technique enables complete extraction, resulting in higher yields within a short time. Its effectiveness makes ultrasonic extraction both time- and cost-efficient, while also delivering high-quality extracts for use in food, supplements, and pharmaceuticals.
Ultrasonic homogenizers consist of three key components:
Generator: Supplies the required energy for the process.
Converter: Converts electrical energy into mechanical movement.
Horn: When placed in a liquid, the horn moves rapidly, creating bubbles. This process, called cavitation, breaks down particles in the liquid, transforming the material from a polymeric molecular structure to a monomeric molecular structure.
Model | SPS20-500S | SPS20-1000 | SPS20-2000 | SPS20-3000 | SPS20-3000Z |
Frequency | 20Khz | 20Khz | 20Khz | 20Khz | 20Khz |
Power | 500 W | 1000 W | 2000W | 3000W | 3000 W |
Voltage | 220V | 220V | 220V | 220V | 220V |
Pressure | Normal | Normal | 35 MPa | 35 MPa | 35 MPa |
Intensity of sound | >10 W/cm² | >10 W/cm² | >40 W/cm² | >60 W/cm² | >60 W/cm² |
Processing capacity (L/H) |
0.5-2.0 | 1.0-5.0 | 20.0 | 50.0 | 100.0 |
Material of probe | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy |
Generator | Digital type | Digital type | Digital type | Digital type | Digital type |
1.Enhanced Extraction Efficiency: Ultrasonic waves generate cavitation bubbles within the solvent, which disrupt plant cell walls and improve the release of bioactive compounds. This leads to higher extraction yields compared to traditional methods.
2.Shorter Extraction Time: The mechanical action of ultrasonic waves speeds up the extraction process by aiding the solvent's penetration into plant tissues. This significantly reduces extraction time, enabling higher throughput and faster production cycles.
3.Preservation of Phytochemical Integrity: Ultrasonic extraction operates at lower temperatures than heat-based methods, reducing thermal degradation of heat-sensitive phytochemicals such as polyphenols, flavonoids, and enzymes. This helps maintain the natural properties and potency of herbal extracts.
4.Selective Extraction: Ultrasonic parameters like frequency, power, and duration can be adjusted to selectively extract specific compounds from herbs based on their solubility and molecular characteristics. This allows for targeted extraction of desired phytochemicals while minimizing the extraction of unwanted components.
5.Eco-Friendly Process: Ultrasonic extraction requires minimal solvent use due to its efficient mass transfer capabilities, resulting in reduced solvent consumption and waste. Additionally, lower energy consumption and shorter processing times make this extraction method more environmentally sustainable.
Ultrasonic Extractor Reviews:
ustomers' evalution as follow:
The ultrasonic sonicator works very well. Production process improvement: After using ultrasonic extraction equipment, our entire production process has been greatly improved, and the extraction quality of the product has also been greatly improved. You have been most kind and helpful. Thank you for your expert communication. Customers' recognition and trust is our driving force. Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.