| Customization: | Available |
|---|---|
| Application: | Auto Part, Electronic |
| Cooling Way: | Fan Cooling |
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Description:
Specification:
| Item No | SPW20-2600 |
| Frequency | 20Khz |
| Output | 2600W |
| Voltage | 110V/220V |
| Electric Current | 10A |
| Range of Welding Time | 0.01-9.99/sec |
| Environment Temperature | 5-50ºC |
| Pneumatic Requirement | Clean, dry air at 0.1-0.7Mpa |
| Maximum Pressure | 1.96KN |
| Maximum Stroke | 75MM |
| Cycle Rate | 80/Min |
| Weight | 100Kgs |
| Dimension of press (mm) | 400(L)*700(W)*1000(H) |
| Dimension of generator (mm) | 380(L)*280(W)*120(H) |
| Working Mode | Time / Power/ Pressure |
Advantages:
1.High Efficiency:
Speed: Ultrasonic welding is a fast process, often completed in a matter of seconds.
2.Strong and Reliable Bonds:
Quality: Creates strong, consistent welds without the need for adhesives or mechanical fasteners.
3.Material Versatility:
Compatibility: Works with a wide range of thermoplastics, allowing for flexibility in material choice.
4.Cost-Effective:
Low Operating Costs: Minimal maintenance and operating costs due to the absence of consumables.
5.Clean and Environmentally Friendly:
No Emissions: The process does not produce harmful fumes or emissions, making it environmentally friendly.
6.Precision and Control:
Accuracy: Provides precise control over the welding process, ensuring high-quality outcomes.
7.Safety:
Non-Toxic: No need for solvents or adhesives that could be harmful to operators.
Applicable materials for welding:
Application:
Toy industry: such as toy gun, water gun, telephone and rag baby etc.
Electronic industry: The gum case of watch, nylon watch band, calculator, sound box wraps hull, cell phone battery etc.
Car industry: Car light.
Pack an industry: Disguise box, PVC packing box, toothpaste tube etc.
General business ware: The typewriter color take, video cassette rack, tape box, computer disk etc.
FAQ:
1.What is ultrasonic plastic welding?
Ultrasonic plastic welding is a process that uses high-frequency ultrasonic vibrations to create heat through friction, enabling the bonding or welding of thermoplastic materials without the need for adhesives or additional materials.
2.How does ultrasonic plastic welding work?
Ultrasonic plastic welding involves the application of ultrasonic vibrations to the joint area of two thermoplastic components. The vibrations generate heat at the interface, causing the plastic to melt and form a molecular bond as it cools.
3.What types of plastics can be welded using ultrasonic technology?
Ultrasonic plastic welding is suitable for a wide range of thermoplastic materials, including but not limited to, ABS, PVC, polypropylene, polyethylene, polycarbonate, and more.
4.What are the advantages of ultrasonic plastic welding compared to other welding techniques?
Ultrasonic plastic welding offers advantages such as fast welding cycles, precise and consistent welds, minimal part distortion, and the ability to create strong, hermetic seals without the use of additional consumables.
5.Can ultrasonic plastic welding be used for large or complex plastic components?
Yes, ultrasonic plastic welding can be applied to both small and large plastic components, as well as those with complex geometries. It is commonly used in industries such as automotive, electronics, medical devices, and packaging.
6.Is ultrasonic plastic welding suitable for joining dissimilar plastics?
While ultrasonic welding is generally used for welding similar materials, some specialized processes and techniques can be employed for joining certain dissimilar plastics, depending on their compatibility.
7.What factors influence the quality of ultrasonic plastic welds?
Several factors, including amplitude, pressure, welding time, and tooling design, influence the quality of ultrasonic plastic welds. Optimal parameters vary depending on the specific materials and joint geometries.
8.Are there limitations to ultrasonic plastic welding?
Ultrasonic plastic welding may be limited by factors such as material thickness, joint design, and certain plastic characteristics. Thicker materials or those with high viscosities may require additional considerations.
9.Is ultrasonic plastic welding a non-destructive process?
Yes, ultrasonic plastic welding is generally considered a non-destructive process as it does not introduce heat beyond the melting point of the plastic. However, careful process control is essential to avoid potential damage.
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