Description:
Ultrasonic extraction is an efficient method for isolating bioactive compounds from botanicals. This technique enables complete extraction, resulting in higher yields within a short time. Its effectiveness makes ultrasonic extraction both time- and cost-efficient, while also delivering high-quality extracts for use in food, supplements, and pharmaceuticals.
Ultrasonic homogenizers consist of three key components:
Generator: Supplies the required energy for the process.
Converter: Converts electrical energy into mechanical movement.
Horn: When placed in a liquid, the horn moves rapidly, creating bubbles. This process, called cavitation, breaks down particles in the liquid, transforming the material from a polymeric molecular structure to a monomeric molecular structure.
Specifications:
| Model |
SPS20-500S |
SPS20-1000 |
SPS20-2000 |
SPS20-3000 |
SPS20-3000Z |
| Frequency |
20Khz |
20Khz |
20Khz |
20Khz |
20Khz |
| Power |
500 W |
1000 W |
2000W |
3000W |
3000 W |
| Voltage |
220V |
220V |
220V |
220V |
220V |
| Pressure |
Normal |
Normal |
35 MPa |
35 MPa |
35 MPa |
| Intensity of sound |
>10 W/cm² |
>10 W/cm² |
>40 W/cm² |
>60 W/cm² |
>60 W/cm² |
Processing capacity
(L/H) |
0.5-2.0 |
1.0-5.0 |
20.0 |
50.0 |
100.0 |
| Material of probe |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy
|
| Generator |
Digital type |
Digital type |
Digital type |
Digital type |
Digital type |
Ultrasonic Homogenizer Applications:
Ultrasonic homogenizers are versatile tools with a wide range of applications across various industries. Some of their key applications include:
Pharmaceuticals: Used for the preparation of emulsions, dispersions, and suspensions, as well as for the extraction of active compounds from plants and other biological materials. Ultrasonic homogenization is also employed in the production of nano-sized drug delivery systems.
Food and Beverages: Employed to improve the extraction of flavors, bioactive compounds, and essential oils from plant materials. They also help in the homogenization of liquids, such as in the preparation of dairy products, sauces, and dressings.
Cosmetics: Utilized in the formulation of creams, lotions, and serums to ensure a fine dispersion of ingredients, improving the texture and stability of the final product.
Nanotechnology: In the synthesis of nanoparticles and nanomaterials, ultrasonic homogenizers play a crucial role in breaking down particles to nano-scale sizes, leading to improved material properties.
Environmental Science: Applied in soil and water sample preparation for the extraction of pollutants and contaminants. They also assist in the breakdown of organic matter during bioremediation processes.
Ultrasonic Homogenizer Advantages:
1.Enhanced Extraction Efficiency: Ultrasonic waves create cavitation bubbles within the solvent, which disrupt the cell walls of plant material and enhance the release of bioactive compounds. This results in higher extraction yields compared to traditional methods.
2.Shorter Extraction Time: The mechanical action of ultrasonic waves accelerates the extraction process by facilitating the penetration of solvent into plant tissues. This leads to significantly reduced extraction times, allowing for higher throughput and faster production cycles.
3.Preservation of Phytochemical Integrity: Ultrasonic extraction operates at lower temperatures compared to heat-based extraction methods, minimizing thermal degradation of heat-sensitive phytochemicals such as polyphenols, flavonoids, and enzymes. This helps retain the natural properties and potency of herbal extracts.
4.Selective Extraction: Ultrasonic parameters such as frequency, power, and duration can be adjusted to selectively extract specific compounds from herbs based on their solubility and molecular characteristics. This enables targeted extraction of desired phytochemicals while minimizing the extraction of unwanted components.
5.Eco-Friendly Process: Ultrasonic extraction requires minimal solvent usage due to its efficient mass transfer capabilities, leading to reduced solvent consumption and waste generation. Additionally, the lower energy consumption and shorter processing times contribute to a more environmentally sustainable extraction process.
Ultrasonic Extractor Reviews:
ustomers' evalution as follow:
The ultrasonic sonicator works very well. Production process improvement: After using ultrasonic extraction equipment, our entire production process has been greatly improved, and the extraction quality of the product has also been greatly improved. You have been most kind and helpful. Thank you for your expert communication. Customers' recognition and trust is our driving force. Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.
Frequently Asked Questions (FAQs):
1.What is cavitation, and how does it enhance liquid processing?
Cavitation is the formation and collapse of tiny bubbles in a liquid due to ultrasonic waves. These collapsing bubbles create intense shockwaves that break down particles, facilitating efficient mixing, extraction, and homogenization in liquid processing.
2.Can I customize the processor's settings for different applications?
Yes, our High Power Ultrasonic Liquid Processor offers precise control over intensity, frequency, and processing time. This enables you to tailor the settings to suit various applications and achieve optimal results.
3.What kind of maintenance does the processor require?
The processor is designed for easy maintenance. Regular cleaning of the ultrasonic probe and vessel, along with routine checks for wear and tear, ensures consistent performance. Detailed maintenance guidelines are provided in the user manual.
4.Is this processor suitable for small-scale operations?
Absolutely, our High Power Ultrasonic Liquid Processor is versatile and can be scaled to accommodate both small and large-scale operations, making it suitable for businesses of varying sizes.
5.What is the lifespan of the High Power Ultrasonic Liquid Processor?
With its robust construction and quality materials, the processor is engineered for durability and can serve reliably for many years. Proper maintenance and care further extend its operational lifespan.
6.Does the processor come with safety features?
Yes, safety is paramount. Our processor is equipped with multiple safety mechanisms, including overheating protection, voltage stabilization, and automatic shutdown in case of anomalies, ensuring secure operation.
7.How does the processor contribute to sustainable practices?
The processor's energy-efficient design minimizes power consumption, reducing its environmental footprint. Additionally, its rapid processing capability leads to reduced waste generation, aligning with sustainable manufacturing practices.
8.Can it be used for nanoemulsion production?
Absolutely, the High Power Ultrasonic Liquid Processor is adept at producing nanoemulsions. Its precise control and powerful cavitation enable the creation of stable nano-sized droplets, crucial for nanoemulsion formulation.
9.What technical support and training do you provide?
We offer comprehensive technical support, including installation guidance, operational training, and troubleshooting assistance. Our team is dedicated to ensuring a seamless experience with the processor.
10.Are there any successful case studies using this processor in Herbs extraction?
Yes, we have numerous success stories showcasing the processor's effectiveness in Herbs extraction. These case studies demonstrate improved yields, shortened processing times, and enhanced product quality across various Herbs extraction processes.
Experience the future of ultrasonic liquid processing with our High Power Ultrasonic Liquid Processor. Unleash its high-power potential at a low cost and elevate your production capabilities across industries.
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