High Power Intelligent Standard Ultrasonic Plastic Welding Machine For Plastics

• Customization: Available
• Application: Household Appliances, Garden Supplies, Decoration, Commodity, Auto Part, Electronic, Toy
• Cooling Way: Fan Cooling
• Model NO.: SPW20-2600
• Control: Semi-Automatic
• Frequency Range: High Frequency
• Electric Current: AC
• Power: Ultrasonic
• Certificate: CE
• Frequency: 20KHz
• Output Power: 1200-3000W
• Voltage: 110V/220V
• Range of Welding Time: 0.05-10/Sec
• Environment Temperature: 5-50 Celsius Degree
• Maximum Pressure: 1.96kn
• Maximum Stroke: 100mm
• Delivery Time: 10 Days
• Transport Package: Wooden Case
• Specification: 476mm(L)*736mm(W)*1524mm(H)
• Trademark: SP
• Origin: China
• HS Code: 8543709990
• Production Capacity: 200pieces/Month

Product Description

Description:

SP Tech new digital ultrasonic plastic welding machine.
It has three welding modes: time, energy and grounding.
It can automatically track and display real-time frequency and has the function of amplitude grading. The welding amplitude range can reach 10-100 (1% accuracy).
Also contains amplitude compensation; welding quality management (time and energy mutual detection), including clear and traceable welding records (operation statistics) real-time control of your welding quality.
In addition, features transducer overload protection, die impedance analysis and protection to protect your device. Powerful function, good quality, high welding stability.
It is your best choice for plastic welding.

Advantages:
1.High Efficiency:
Speed: Ultrasonic welding is a fast process, often completed in a matter of seconds.
Automation: The process can be easily automated, increasing production rates and consistency.
2.Strong and Reliable Bonds:
Quality: Creates strong, consistent welds without the need for adhesives or mechanical fasteners.
Durability: Welds are highly durable and can withstand mechanical stress and environmental factors.
3.Material Versatility:
Compatibility: Works with a wide range of thermoplastics, allowing for flexibility in material choice.
No Need for Consumables: Unlike other welding techniques, it doesn't require consumables like glue or solder.
4.Cost-Effective:
Low Operating Costs: Minimal maintenance and operating costs due to the absence of consumables.
Energy Efficiency: Uses significantly less energy compared to other welding methods.

Application:
Toy industry: such as toy gun, water gun, telephone and rag baby etc.
Electronic industry: The gum case of watch, nylon watch band, calculator, sound box wraps hull, cell phone battery etc.
Car industry: Car light.
Pack an industry: Disguise box, PVC packing box, toothpaste tube etc.
General business ware: The typewriter color take, video cassette rack, tape box, computer disk etc.

Specification:

Item No	SPW20-2600
Frequency	20Khz
Output	2000W/2600W;2600W/3200W/4200W
Voltage	110V/220V
Electric Current	10A
Range of Welding Time	0.01-9.99/sec
Environment Temperature	5-50ºC
Pneumatic Requirement	Clean, dry air at 0.1-0.7Mpa
Maximum Pressure	1.96KN
Maximum Stroke	75MM
Cycle Rate	80/Min
Weight	100Kgs
Dimension of press (mm)	400(L)*700(W)*1000(H)
Dimension of generator (mm)	380(L)*280(W)*120(H)
Working Mode	Time / Power/ Pressure

Frequency available in 15, 20, 30, 35 KHz

Ultrasonic Welding System Reviews:
Customers' evalution as follow:
The ultrasonic welding system works very well. The performance of welding equipment has been greatly improved. You have been most kind and helpful. Thank you for your expert communication. Customers' recognition and trust is our driving force. Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.

FAQ:

1.What is ultrasonic plastic welding? 
Ultrasonic plastic welding is a process that uses high-frequency ultrasonic vibrations to create heat through friction, enabling the bonding or welding of thermoplastic materials without the need for adhesives or additional materials.

2.How does ultrasonic plastic welding work?
Ultrasonic plastic welding involves the application of ultrasonic vibrations to the joint area of two thermoplastic components. The vibrations generate heat at the interface, causing the plastic to melt and form a molecular bond as it cools.

3.What types of plastics can be welded using ultrasonic technology?
Ultrasonic plastic welding is suitable for a wide range of thermoplastic materials, including but not limited to, ABS, PVC, polypropylene, polyethylene, polycarbonate, and more.

4.What are the advantages of ultrasonic plastic welding compared to other welding techniques?
Ultrasonic plastic welding offers advantages such as fast welding cycles, precise and consistent welds, minimal part distortion, and the ability to create strong, hermetic seals without the use of additional consumables.

5.Can ultrasonic plastic welding be used for large or complex plastic components?
Yes, ultrasonic plastic welding can be applied to both small and large plastic components, as well as those with complex geometries. It is commonly used in industries such as automotive, electronics, medical devices, and packaging.

6.Is ultrasonic plastic welding suitable for joining dissimilar plastics?
While ultrasonic welding is generally used for welding similar materials, some specialized processes and techniques can be employed for joining certain dissimilar plastics, depending on their compatibility.

7.What factors influence the quality of ultrasonic plastic welds?
Several factors, including amplitude, pressure, welding time, and tooling design, influence the quality of ultrasonic plastic welds. Optimal parameters vary depending on the specific materials and joint geometries.

8.Are there limitations to ultrasonic plastic welding? 
Ultrasonic plastic welding may be limited by factors such as material thickness, joint design, and certain plastic characteristics. Thicker materials or those with high viscosities may require additional considerations.

9.Is ultrasonic plastic welding a non-destructive process?
Yes, ultrasonic plastic welding is generally considered a non-destructive process as it does not introduce heat beyond the melting point of the plastic. However, careful process control is essential to avoid potential damage.