Description:
Main Components of a Spray Dryer:
Feed System: Introduces the liquid or slurry material into the atomizer.
Atomizer: Converts the liquid material into fine droplets. Common types include centrifugal atomizers and pressure atomizers.
Hot Air System: Provides the hot air needed for drying, usually consisting of a heater and a fan.
Drying Chamber: Where the droplets come into contact with the hot air, causing the moisture to evaporate and form dry powder or granules.
Separation System: Separates the dried solid product from the exhaust air, commonly using a cyclone separator or a bag filter.
Discharge System: Removes the dried product from the equipment.
Parameters:
| Model |
SP-SD20 |
| Max capacity |
2000mL/H |
| Air inlet temperature control |
30~300ºC |
| Air outlet temperature control |
30-150ºC |
| Evaporated water |
2000mL/H |
| Electric heater |
3KW AC220V |
| Draught fan |
0.55KW |
| Maximum quantity of wind |
5.6m3/min |
| Maximum air pressure |
1020Pa |
| Air compressor |
0.2KW, he largest gas production 4.2 m3/h |
| Working pressure of air compressor |
2~3Bar |
| Equipment external dimensions |
800*600*1300(mm)L*W*H |
| Nozzle diameter |
0.5mm (0.7/0.75/1.0/1.5/2.0 mm for Option) |
| Equipment Weight |
125KG |
| Operating environment temp |
10-40ºC |
Advantages of Spray Dryers:
1.Fast Drying: The large surface area of the fine droplets allows for rapid moisture evaporation.
2.High-Quality Product: Maintains the color, flavor, aroma, and nutritional content of the material, suitable for heat-sensitive materials.
3.Flexible Operation: Parameters such as feed rate and hot air temperature can be adjusted to control the moisture content and particle size of the product.
4.Continuous Production: Suitable for large-scale continuous production with a high degree of automation.
5.PLC control system, make your research more easier and efficient.
6.Narrow size distribution, more than 95% of the dry powders are in the same range of particles.
7.In the hot-air flow, 95%~98% of water can be evaporated at a moment. You can finish material drying only in several seconds.
8.Self-priming peristaltic pump, avoid secondary pollution, make sure whole process conducted steady & smoothly.
9.Stainless steel material, arc corner design and polyester powder coated shell, prevents corrosion of acidity and alkaline air effectively.
Applications:
Food Industry: Such as milk powder, egg powder, juice powder, etc.
Pharmaceutical Industry: Such as antibiotics, vitamins, herbal extracts, etc.
Chemical Industry: Such as dyes, pigments, catalysts, etc.
FAQS:
1.What is the primary function of the Advanced Laboratory Mini Spray Dryer?
The primary function is to convert liquid samples into dry powder form efficiently through the spray drying process.
2.What types of samples can be processed using the mini spray dryer?
The mini spray dryer is suitable for a wide range of samples, including pharmaceuticals, food products, chemicals, and biological materials.
3.What is the maximum sample volume the spray dryer can handle?
The maximum sample volume typically ranges from 50 mL to 2000 mL, depending on the specific model and configuration.
4.How does the spray dryer ensure uniform particle size distribution?
The spray dryer uses a high-performance nozzle and precise temperature control to produce uniform and consistent particle sizes.
5.What are the key benefits of using a mini spray dryer in a laboratory setting?
Key benefits include rapid drying, high efficiency, minimal sample loss, and the ability to handle small sample volumes with precise control.
6.What safety features are included in the mini spray dryer?
Safety features may include automatic shutdown in case of overheating, built-in filters to prevent contamination, and safety interlocks to protect users.
7.How easy is it to clean and maintain the spray dryer?
The mini spray dryer is designed for easy cleaning with detachable parts and accessible components, making maintenance straightforward and convenient.
8.What are the power and temperature requirements for operating the mini spray dryer?
Power and temperature requirements vary by model but typically include standard laboratory power outlets and temperature ranges up to 250°C or higher.
9.Can the mini spray dryer be used for both water-based and solvent-based samples?
Yes, the mini spray dryer can process both water-based and solvent-based samples, provided the appropriate safety measures and solvent recovery systems are in place.
10.What kind of control systems are integrated into the mini spray dryer?
The mini spray dryer is equipped with advanced control systems, including touch screen interfaces, programmable settings, and real-time monitoring for precise process control.
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