"Ultrasonic Homogenizers: A Powerful Tool for Essential Oil Extraction"

• Customization: Available
• Frequency: 20kHz
• Power: 3000Watt
• Model NO.: SPS20-3000
• Voltage: 110V/220V
• Intensity of Sound: >10 W/Cm2
• Material of Probe: Titanium Alloy
• Generator: Digital Type
• Warranty: One Year
• Delivery Time: 5 Days
• Transport Package: Wooden Case
• Trademark: SP
• Origin: China
• HS Code: 8543709990
• Production Capacity: 200pieces/Month

Product Description

An ultrasonic homogenizer consists mainly of two components: an ultrasonic generator and an ultrasonic vibration unit, which includes an ultrasonic transducer, booster, and probe, all connected via a specialized cable.

Emulsions are mixtures of two or more immiscible liquids. High-intensity ultrasound provides the energy required to disperse one liquid phase (the dispersed phase) into small droplets within another liquid phase (the continuous phase). In the zone where dispersion occurs, the collapse of cavitation bubbles generates powerful shock waves in the surrounding liquid, resulting in high-velocity liquid jets. At appropriate energy density levels, ultrasound can effectively produce mean droplet sizes smaller than 1 micron, creating micro-emulsions.

Ultrasound induces acoustic cavitation, where collapsing vacuum bubbles generate shock waves, microjets, and intense shear forces, along with extreme local conditions-temperatures up to ~5,000 K and pressures around ~1,000 atm. These intense conditions lead to highly efficient mixing, forming nanoemulsions with very small droplet sizes and significantly increased contact areas between the components.

Specification: 

Model	SPS20-500S	SPS20-1000S	SPS20-1000	SPS20-2000	SPS20-3000	SPS20-3000Z
Frequency	20Khz	20Khz	20Khz	20Khz	20Khz	20Khz
Power	500 W	1000 W	1000 W	2000W	3000W	3000 W
Voltage	220V	220V	220V	220V	220V	220V
Pressure	Normal	Normal	Normal	35 MPa	35 MPa	35 MPa
Intensity of sound	>10 W/cm²	>10 W/cm²	>10 W/cm²	>40 W/cm²	>60 W/cm²	>60 W/cm²
Processing capacity (L/H)	0.5-2.0	1.0-4.0	5.0	20.0	50.0	100.0
Material of probe	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy
Generator	Digital type	Digital type	Digital type	Digital type	Digital type	Digital type

 

Application:
Ultrasonic treatment of chemical extraction, biodiesel production, organic synthesis, treatment of microorganisms, degradation of toxic organic pollutants, chemical reaction rate and yield, catalytic efficiency of catalysts, biodegradation treatment, ultrasonic anti-scaling, biological cell comminution, dispersion and coagulation A local small environment that is very beneficial to the reaction process can greatly increase the reaction rate and reduce the reaction conditions.

Ultrasonic Emulsification Features:
1. The emulsification quality is high. The average droplet size of the formed emulsion is small, which can reach 0.2~2um. The droplet size distribution range is narrow, up to 0.1~10um. The concentration is high, the concentration of pure emulsion can reach 30%, adding emulsifier can reach 70%.
2. The emulsification is stable, you can produce stable emulsions without or with less emulsifiers, and some can be stable for several months or even more than half a year, with low energy consumption, high production efficiency and low cost.
3. The type of emulsion can be controlled. Under certain sound field conditions, both oil-in-water and water-in-oil emulsions can be prepared. However, it is impossible to achieve mechanical emulsification. Only the properties of emulsifiers can control the type of emulsion. For example, when toluene is emulsified in water, one type of emulsion can be formed under low sound intensity conditions, and another type of emulsion can be formed under high sound intensity conditions.
4. Low power required to produce emulsion.
5. The type of emulsion can be controlled. Using ultrasonic emulsification, under certain sound field conditions, both O/W (oil-in-water) and W/O (water-in-oil) emulsions can be prepared; however, mechanical emulsification is impossible, and only the properties of the emulsifier can control the emulsion type.

 

Ultrasonic Homogenizer Features:
1. Core parts with Titanium alloy materials
2. Ultrasonic probe with different size and type for selection
3. Matching with digital generator, auto-tuning, auto search frequency
4. With automatic alarm protection, easy to operate
5. Power adjustable from 1% to 99%
6. Amplitude stability and high, long working hours, more efficiency
7. Provide consulting services and custom reactor designs
 

Ultrasonic Homogenizer Reviews:
Customers' evalution as follow:
The ultrasonic sonicator works very well.
We improved yield by 5% if we run for 5 minutes.
You have been most kind and helpful. Thank you for your expert communication.
Customers' recognition and trust is our driving force.
Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.

Industrial Scale Homogenizer Display:

 

Frequently Asked Questions (FAQs):

1.What is cavitation, and how does it enhance liquid processing?
Cavitation is the formation and collapse of tiny bubbles in a liquid due to ultrasonic waves. These collapsing bubbles create intense shockwaves that break down particles, facilitating efficient mixing, extraction, and homogenization in liquid processing.

2.Can I customize the processor's settings for different applications?
Yes, our High Power Ultrasonic Liquid Processor offers precise control over intensity, frequency, and processing time. This enables you to tailor the settings to suit various applications and achieve optimal results.

3.What kind of maintenance does the processor require?
The processor is designed for easy maintenance. Regular cleaning of the ultrasonic probe and vessel, along with routine checks for wear and tear, ensures consistent performance. Detailed maintenance guidelines are provided in the user manual.

4.Is this processor suitable for small-scale operations?
Absolutely, our High Power Ultrasonic Liquid Processor is versatile and can be scaled to accommodate both small and large-scale operations, making it suitable for businesses of varying sizes.

5.What is the lifespan of the High Power Ultrasonic Liquid Processor?
With its robust construction and quality materials, the processor is engineered for durability and can serve reliably for many years. Proper maintenance and care further extend its operational lifespan.

6.Does the processor come with safety features?
Yes, safety is paramount. Our processor is equipped with multiple safety mechanisms, including overheating protection, voltage stabilization, and automatic shutdown in case of anomalies, ensuring secure operation.

7.How does the processor contribute to sustainable practices?
The processor's energy-efficient design minimizes power consumption, reducing its environmental footprint. Additionally, its rapid processing capability leads to reduced waste generation, aligning with sustainable manufacturing practices.

8.Can it be used for nanoemulsion production?
Absolutely, the High Power Ultrasonic Liquid Processor is adept at producing nanoemulsions. Its precise control and powerful cavitation enable the creation of stable nano-sized droplets, crucial for nanoemulsion formulation.

9.What technical support and training do you provide?
We offer comprehensive technical support, including installation guidance, operational training, and troubleshooting assistance. Our team is dedicated to ensuring a seamless experience with the processor.

10.Are there any successful case studies using this processor in CBD extraction?
Yes, we have numerous success stories showcasing the processor's effectiveness in CBD extraction. These case studies demonstrate improved yields, shortened processing times, and enhanced product quality across various CBD extraction processes.
Experience the future of ultrasonic liquid processing with our High Power Ultrasonic Liquid Processor. Unleash its high-power potential at a low cost and elevate your production capabilities across industries.