Description:
The core spare parts of mask machines are various, including ultrasonic welding system, rollers of different sizes and different usages, such as folding rollers and normal rollers and rollers that are used to smooth the mask film. They also include different kinds of mask mould and different kinds of the blade for mask tape cutting. To put it more briefly, I will mainly discuss the ultrasonic welding system in the spare parts of mask machines, since they are the most common parts and the core spare parts that are purchased by manufacturers. The principle of multi-layer fusion of non-woven fabrics is to use the high frequency friction between the contact surfaces to rapidly generate heat between molecules. Under a certain pressure, multi-layer non-woven fabrics can be fused together. The frequency of 20kHz and 15kHz are commonly used for welding of non-woven fabrics.Ultrasonic energy penetrates the material so that it is fused together. Generally, tooth, mesh and strip-like lines are made on the welding head to form a pattern on the surface of the fused product, and to fuse multiple layers of cloth together.Disposable flat masks and N95 masks are made in this way.
Specification:
| Name |
Ultrasonic Transducer |
Ultrasonic Generator |
| Model |
SP-5020-4Z |
SP-HJ3000 |
| Ultrasonic Frequency |
20±0.5Khz |
20±0.5Khz |
| Ultrasonic Power |
2000Watts |
2000Watts |
| Work Method |
- |
intermittent wave/continuous wave |
| Capacitance |
11000 ±10%pF |
- |
| Resistance |
≤10Ω |
- |
| Max.Allowable |
75ºC |
0~40ºC |
| Storage Temperature |
-5ºC~ |
-5ºC~+40ºC |
| Working Area |
110X20mm |
|
| Size |
H253mm X θ 63mm |
350(L)*310(W)*150(H)mm |
| Weight |
8Kg |
9Kg |
| Power Supply |
- |
220V, 50/60Hz, 1 Phase |
Display:
Main Function:
1. Automatic Frequency Searching And Tracking
2. Constant Amplitude Output
3. Amplitude 10-100% Adjustable
4. LCD Display To Monitor Working Status
5. RS485 MODBUS RTU Communication
6. Self Protection, For example Over-Temperature Protection, Over-Current Protection, Over-Voltage Temperature etc
7. Mask production speed 120-160/min
Differences between our digital generator and analog generator:
| Features |
Analog generator |
Digital generator |
| Auto search |
X |
√ |
| Auto frequency tracking |
X |
√ |
| Frequency adjustment range |
±0.15KHz |
±0.5KHz |
| Power regulation |
X |
√ |
| 24 hours continuous work |
X |
√ |
| Non resonant condition |
X |
√ |
| LCD |
X |
√ |
| Add PLC protocol(RS485) |
X |
√ |
| Auto circuit protection |
Not well, easy to cause damage of components |
Better |
| Repair method |
Professional repair |
Module replacement |
| Operation |
Difficult to tuning frequency |
Easy to set up |
| Circuit |
Analog circuit, discrete components |
Digital circuit, chip control |
Application:
Cloth industry: Mask, Non-woven, PU, Nylon, Polyester, PVC
Toy industry: such as toy gun, water gun, telephone and rag baby etc.
Electronic industry: The gum case of watch, nylon watch band, calculator, sound box wraps hull, cell phone battery etc.
Car industry: Car light.
Pack an industry: Disguise box, PVC packing box, toothpaste tube etc.
General business ware: The typewriter color take, video cassette rack, tape box, computer disk etc.
Ultrasonic Welding System Reviews:
Customers' evalution as follow:
The ultrasonic welding system works very well. The performance of welding equipment has been greatly improved. You have been most kind and helpful. Thank you for your expert communication. Customers' recognition and trust is our driving force. Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.
FAQ:
1. Do you have it in stock?
We only have common products in stock but not for the nonstandard products.Because all the products need make based on customers' different requirements.
2. Could you advise to us the design based on our special requirements or based on our object samples?
Of course, we can do. Please tell us your idea or your application.
If you have sample object, send it to us or send detail pictures.
3.How long do you make the order product?
Common products for 7days, big qty and none standard products for 20days.
4. Do you have operating manual?
Of course, we will put it with the goods together.
5. How about the quality?
We have export to many other customers from all over the world, the feed back is good,quality is the first of our company.
6. Could you do OEM?
Yes, of course. We can produce according customers' requirement, just send us your requirements and design of drawing and sample.
7. Could we as your agent?
Of course. We are looking for sole agent in Country who have the willing to cooperate with us for long business term.
8. Payment:100%T/T in advance for small order. 70%T/T in advance as deposit, 30%T/T paid before shipment
9. Delivery?
1-2 units we could send by EXPRESS(DHL, UPS, FEDEX, TNT, EMS), heavy weight more than 50kg,we suggest to use sea freight LCL or by air.
10. Warranty:
One years Warranty with none human damage. After warranty time, factory will repair fix it or send the new parts on cost price. We can produce according customers'requirements, OEM is available, pls send me inquiry for quotations.
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