Ultrasonic Homogenizer Description:
An ultrasonic homogenizer is an advanced mechanical device designed to break down and emulsify liquids through high-frequency sound waves. This technology has applications in various fields such as pharmaceuticals, biotechnology, food and beverage processing, materials science, and chemical engineering. The device consists of three main components: an ultrasonic generator, a probe (also known as a horn or sonotrode), and a sample container.
Ultrasonic Generator
The ultrasonic generator is the core of the system, responsible for producing high-frequency electrical energy, typically at around 20 kHz. It converts standard electrical power into these high-frequency pulses, setting the stage for the homogenization process.
Probe (Horn/Sonotrode)
This high-frequency electrical energy is then transmitted to the probe, which is usually made from durable materials like titanium. The probe vibrates at the same high frequency, and its tip is immersed in the sample container, transferring ultrasonic energy efficiently into the liquid.
Sample Container
The sample container holds the liquid sample to be processed. It varies in size and shape depending on the volume and nature of the sample, accommodating the probe and withstanding the intense vibrations generated during the process
What is the role of ultrasonic extractor?
(1) Cavitation. The ultrasonic extractor spreads in the liquid medium to cause a special "cavitation effect". The "cavitation effect" continues to cause thousands of internal pressures to achieve a micro-cavitation of thousands of atmospheres, and to continue "engineering blasting" to cause microscopic strong The shock wave acts on the Chinese herbal medicine, so that the components of the Chinese herbal medicine are "bombarded" to escape, and the substrate of the Chinese herbal medicine is continuously eroded, and the medicinal components that do not belong to the structure of the herb are gradually extracted. Speed up the extraction and extraction of reasonable and effective ingredients of herbs.
(2) The vibration homogenization of the ultrasonic extractor makes each point in the test medium suffer the same effect, which makes the purification of the whole test product more balanced. In general, under the influence of the ultrasonic field, the medicinal substances in Chinese herbal medicines not only act as medium particles to obtain their own great velocity and kinetic energy, but also obtain powerful external forces through the "cavitation effect", so they can be highly efficient and sufficient. extracted.
Parameters:
| Model |
SPS20-500S |
SPS20-1000S |
SPS20-2000 |
SPS20-3000 |
SPS20-3000Z |
| Frequency |
20Khz |
20Khz |
20Khz |
20Khz |
20Khz |
| Power |
500 W |
1000 W |
2000W |
3000W |
3000 W |
| Voltage |
220V |
220V |
220V |
220V |
220V |
| Pressure |
Normal |
Normal |
35 MPa |
35 MPa |
35 MPa |
| Intensity of sound |
>10 W/cm² |
>10 W/cm² |
>40 W/cm² |
>60 W/cm² |
>60 W/cm² |
Processing capacity
(L/H) |
0.5-2.0 |
1.0-4.0 |
20.0 |
50.0 |
100.0 |
| Material of probe |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy
|
| Generator |
Digital type |
Digital type |
Digital type |
Digital type |
Digital type |
Ultrasonic Homogenizer Application:
An ultrasonic homogenizer is a versatile tool widely used in the extraction of bioactive compounds from various materials. Its ability to utilize high-frequency sound waves to break down cell structures and enhance solvent penetration makes it particularly effective in this application. Below are detailed applications of ultrasonic homogenizers in extract preparation:
Botanical Extracts:
Herbal Medicines: Ultrasonic homogenizers are extensively used to extract active compounds from medicinal plants. The process enhances the yield and efficiency of extracting alkaloids, flavonoids, terpenoids, and other phytochemicals.
Essential Oils: The device helps in the extraction of essential oils from flowers, leaves, and stems, improving the efficiency and reducing the extraction time compared to traditional methods.
Flavor Extracts: Ultrasonic homogenizers aid in extracting flavors from fruits, herbs, and spices. The process ensures a higher yield and purity of the extracted flavors, which are then used in food and beverage products.
Active Pharmaceutical Ingredients (APIs): The ultrasonic homogenizer is used to extract APIs from natural sources. This includes the extraction of antibiotics, anti-cancer agents, and other therapeutic compounds.
Ultrasonic Homogenizer advantages:
1. Core parts with Titanium materials
2. Ultrasonic horn with different size and type for selection
3. Matching with digital generator, auto-tuning, auto search frequency
4. With automatic alarm protection, easy to operate
5. Power adjustable from 1% to 99%
6. Amplitude stability, long working hours, radiation area is increased 2.5 times than traditional tools
7. Provide consulting services and custom reactor designs
8. Custom sizes available for laboratory and high volume industrial applications
Ultrasonic Liquid Processor Reviews:
Customers' evalution as follow:
The ultrasonic liquid processor works very well.
We improved yield by 5% if we run for 5 minutes.
We have been using an ultrasonic homogenizer for protein extraction, and it has been a game-changer for our research. The homogenizer is easy to use and provides consistent results, allowing us to extract high-quality proteins from a variety of samples.
We recently purchased an ultrasonic homogenizer for plant extraction, and it has exceeded our expectations. The homogenizer is easy to use, and the results are consistent and reproducible. We have been able to extract a variety of compounds from different plant species, and the quality of the extracts is excellent.
You have been most kind and helpful. Thank you for your expert communication.
Customers' recognition and trust is our driving force.
Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.
Frequently Asked Questions (FAQs):
1.What is cavitation, and how does it enhance liquid processing?
Cavitation is the formation and collapse of tiny bubbles in a liquid due to ultrasonic waves. These collapsing bubbles create intense shockwaves that break down particles, facilitating efficient mixing, extraction, and homogenization in liquid processing.
2.Can I customize the processor's settings for different applications?
Yes, our High Power Ultrasonic Liquid Processor offers precise control over intensity, frequency, and processing time. This enables you to tailor the settings to suit various applications and achieve optimal results.
3.What kind of maintenance does the processor require?
The processor is designed for easy maintenance. Regular cleaning of the ultrasonic probe and vessel, along with routine checks for wear and tear, ensures consistent performance. Detailed maintenance guidelines are provided in the user manual.
4.Is this processor suitable for small-scale operations?
Absolutely, our High Power Ultrasonic Liquid Processor is versatile and can be scaled to accommodate both small and large-scale operations, making it suitable for businesses of varying sizes.
5.What is the lifespan of the High Power Ultrasonic Liquid Processor?
With its robust construction and quality materials, the processor is engineered for durability and can serve reliably for many years. Proper maintenance and care further extend its operational lifespan.
6.Does the processor come with safety features?
Yes, safety is paramount. Our processor is equipped with multiple safety mechanisms, including overheating protection, voltage stabilization, and automatic shutdown in case of anomalies, ensuring secure operation.
7.How does the processor contribute to sustainable practices?
The processor's energy-efficient design minimizes power consumption, reducing its environmental footprint. Additionally, its rapid processing capability leads to reduced waste generation, aligning with sustainable manufacturing practices.
8.Can it be used for nanoemulsion production?
Absolutely, the High Power Ultrasonic Liquid Processor is adept at producing nanoemulsions. Its precise control and powerful cavitation enable the creation of stable nano-sized droplets, crucial for nanoemulsion formulation.
9.What technical support and training do you provide?
We offer comprehensive technical support, including installation guidance, operational training, and troubleshooting assistance. Our team is dedicated to ensuring a seamless experience with the processor.
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Experience the future of ultrasonic liquid processing with our High Power Ultrasonic Liquid Processor. Unleash its high-power potential at a low cost and elevate your production capabilities across industries.
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