Ultrasonic Extraction Working Principle:
Ultrasonic extraction is the preferred technique to isolate bioactive compounds from botanicals. Sonication achieves a complete extraction and thereby superior extract yields are obtained in a very short extraction time. Being such an efficient extraction method, ultrasonic extraction is cost- and time-saving, whilst resulting in high-quality extracts, which are used for food, supplements and pharmaceuticals.
How Does Ultrasound Cavitation Work?
Ultrasonic extraction is achieved when high-power, low-frequency ultrasound waves are coupled into a slurry consisting of botanical material in a solvent. High-power ultrasonic waves are coupled via a probe-type ultrasonic processor into the slurry. highly energetic ultrasound waves travel through the liquid creating alternating high-pressure / low-pressure cycles, which results in the phenomenon of acoustic cavitation. Acoustic or ultrasonic cavitation leads locally to extreme temperatures, pressures, heating/cooling rates, pressure differentials and high shear forces in the medium. When cavitation bubbles implode on the surface of solids (such as particles, plant cells, tissues etc.), micro-jets and interparticlular collision generate effects such as surface peeling, erosion, particle breakdown, sonoporation (the perforation of cell walls and cell membranes) and cell disruption. Additionally, the implosion of cavitation bubbles in liquid media create macro-turbulences and micro-mixing. Ultrasonic irradiation represents an efficient way to enhance mass transfer processes, since sonication results in cavitation and its related mechanisms such as micros-movement by liquid jets, compression and decompression in the material with the subsequent disruption of cell walls, as well as high heating and cooling rates. Probe-type ultrasonicators can generate very high amplitudes, which is necessary to generate impactful cavitation. SP TECH Ultrasonic manufactures high-performance ultrasonic extractors, which can easily create amplitudes of 100µm in continuous operation.
Specifications:
| Model |
SPS20-500S |
SPS20-1000S |
SPS20-1600S |
SPS20-2000 |
SPS20-3000 |
SPS20-3000Z |
| Frequency |
20Khz |
20Khz |
20Khz |
20Khz |
20Khz |
20Khz |
| Power |
500 W |
1000 W |
1600 W |
2000W |
3000W |
3000 W |
| Voltage |
220V |
220V |
220V |
220V |
220V |
220V |
| Pressure |
Normal |
Normal |
Normal |
35 MPa |
35 MPa |
35 MPa |
| Intensity of sound |
>10 W/cm² |
>10 W/cm² |
>10 W/cm² |
>40 W/cm² |
>60 W/cm² |
>60 W/cm² |
Processing capacity
(L/H) |
0.5-2.0 |
1.0-4.0 |
10.0 |
20.0 |
50.0 |
100.0 |
| Material of probe |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy
|
| Generator |
Digital type |
Digital type |
Digital type |
Digital type |
Digital type |
Digital type |
Application:
Ultrasonic extraction is used in the food, nutritional supplement and pharmaceutical industry to release bioactive compounds such as vitamins, polyphenols, polysaccharides, cannabinoids and other phytochemicals from botanicals. The ultrasound-assisted extraction is based on the working principle of acoustic or ultrasonic cavitation.
Advantages:
1. High yields
2. Superior Quality
3. Full Spectrum Extracts
4. Rapid Process
5. Compatible with Any Solvent
6. Easy and Safe to Operate
7. Linear Scalability
8. Environmental-Friendly
Customer Evalution:
The ultrasonic sonicator works very well.
We improved yield by 5% if we run for 5 minutes.
You have been most kind and helpful. Thank you for your expert communication.
Customers' recognition and trust is our driving force.
Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.
FAQ:
1. Do you have it in stock?
We only have common products in stock but not for the nonstandard products.Because all the products need make based on customers' different requirements.
2. Could you advise to us the design based on our special requirements or based on our object samples?
Of course, we can do. Please tell us your idea or your application.
If you have sample object, send it to us or send detail pictures.
3.How long do you make the order product?
Common products for 7days, big qty and none standard products for 20days.
4. Do you have operating manual?
Of course, we will put it with the goods together.
5. How about the quality?
We have export to many other customers from all over the world, the feed back is good,quality is the first of our company.
6. Could you do OEM?
Yes, of course. We can produce according customers' requirement, just send us your requirements and design of drawing and sample.
7. Could we as your agent?
Of course. We are looking for sole agent in Country who have the willing to cooperate with us for long business term.
8. Payment:100%T/T in advance for small order. 70%T/T in advance as deposit, 30%T/T paid before shipment
9. Delivery?
1-2 units we could send by EXPRESS(DHL, UPS, FEDEX, TNT, EMS), heavy weight more than 50kg,we suggest to use sea freight LCL or by air.
10. Warranty:
One year warranty with none human damage. After warranty time, factory will repair fix it or send the new parts on cost price. We can produce according customers'requirements, OEM is available, pls send me inquiry for quotations.
Audited Supplier 
){kind=link}