3000W High Power Integrated Ultrasonic Welding Machine For Plastic Welding

• Application: Household Appliances, Garden Supplies, Decoration, Commodity, Auto Part, Electronic, Toy
• Cooling Way: Fan Cooling
• Control: Semi-Automatic
• Frequency Range: High Frequency
• Electric Current: AC
• Style: Vertical
• Model NO.: SPW20-3000
• Power: Ultrasonic
• Certificate: CE
• Frequency: 20kHz
• Output Power: 3000W
• Voltage: 110V/220V
• Range of Welding Time: 0.05-10/Sec
• Environment Temperature: 5-50 Celsius Degree
• Maximum Pressure: 1.96kn
• Maximum Stroke: 100mm
• Transport Package: Wooden Case
• Specification: 476mm(L)*736mm(W)*1524mm(H)
• Trademark: SP
• Origin: China
• HS Code: 8543709990
• Production Capacity: 200pieces/Month

Product Description

Description:

An ultrasonic welding machine is a high-tech piece of equipment used to weld thermoplastic materials through the application of high-frequency ultrasonic acoustic vibrations. It operates at frequencies typically between 15 kHz and 35 kHz, creating heat through friction to bond materials without the need for adhesives, solvents, or mechanical fasteners. These machines are widely used in industries such as automotive, electronics, medical, and packaging due to their precision, speed, and ability to create strong, reliable joints. The process is clean, efficient, and suitable for mass production, ensuring consistent and high-quality results.

Specification:

Item No	SPW20-3000
Frequency	20Khz
Output	3000W
Voltage	110V/220V
Electric Current	10A
Range of Welding Time	0.01-9.99/sec
Environment Temperature	5-50ºC
Pneumatic Requirement	Clean, dry air at 0.1-0.7Mpa
Maximum Pressure	1.96KN
Maximum Stroke	75MM
Cycle Rate	80/Min
Weight	100Kgs
Dimension of press (mm)	400(L)*700(W)*1000(H)
Dimension of generator (mm)	380(L)*280(W)*120(H)
Working Mode	Time / Power/ Pressure

Frequency available in 15, 20, 30, 35kHz

Application:
Toy industry: such as toy gun, water gun, telephone and rag baby etc.
Electronic industry: The gum case of watch, nylon watch band, calculator, sound box wraps hull, cell phone battery etc.
Car industry: Car light.
Pack an industry: Disguise box, PVC packing box, toothpaste tube etc.
General business ware: The typewriter color take, video cassette rack, tape box, computer disk etc.

Advantages:
1. The whole machine is made of gravity steel with large base structure, stable, high precision and beautiful appearance.
2. Electric motor lifting system, more convenient debugging.
3. Carefully designed excellent vibration system, fine adjustment, cylinder, vibrator, Trinity direct drive, make welding play a more effective role.
4. High efficiency, single person can produce 4000 products per day.
5. Energy saving, only about 2 Kw per hour.
6. Environmental protection, physical working condition, no radiation.

Ultrasonic Welding System Reviews:
Customers' evalution as follow:
The ultrasonic welding system works very well. The performance of welding equipment has been greatly improved. You have been most kind and helpful. Thank you for your expert communication. Customers' recognition and trust is our driving force. Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.

FAQ:

1.What is ultrasonic plastic welding? 
Ultrasonic plastic welding is a process that uses high-frequency ultrasonic vibrations to create heat through friction, enabling the bonding or welding of thermoplastic materials without the need for adhesives or additional materials.

2.How does ultrasonic plastic welding work?
Ultrasonic plastic welding involves the application of ultrasonic vibrations to the joint area of two thermoplastic components. The vibrations generate heat at the interface, causing the plastic to melt and form a molecular bond as it cools.

3.What types of plastics can be welded using ultrasonic technology?
Ultrasonic plastic welding is suitable for a wide range of thermoplastic materials, including but not limited to, ABS, PVC, polypropylene, polyethylene, polycarbonate, and more.

4.What are the advantages of ultrasonic plastic welding compared to other welding techniques?
Ultrasonic plastic welding offers advantages such as fast welding cycles, precise and consistent welds, minimal part distortion, and the ability to create strong, hermetic seals without the use of additional consumables.

5.Can ultrasonic plastic welding be used for large or complex plastic components?
Yes, ultrasonic plastic welding can be applied to both small and large plastic components, as well as those with complex geometries. It is commonly used in industries such as automotive, electronics, medical devices, and packaging.

6.Is ultrasonic plastic welding suitable for joining dissimilar plastics?
While ultrasonic welding is generally used for welding similar materials, some specialized processes and techniques can be employed for joining certain dissimilar plastics, depending on their compatibility.

7.What factors influence the quality of ultrasonic plastic welds?
Several factors, including amplitude, pressure, welding time, and tooling design, influence the quality of ultrasonic plastic welds. Optimal parameters vary depending on the specific materials and joint geometries.

8.Are there limitations to ultrasonic plastic welding? 
Ultrasonic plastic welding may be limited by factors such as material thickness, joint design, and certain plastic characteristics. Thicker materials or those with high viscosities may require additional considerations.

9.Is ultrasonic plastic welding a non-destructive process?
Yes, ultrasonic plastic welding is generally considered a non-destructive process as it does not introduce heat beyond the melting point of the plastic. However, careful process control is essential to avoid potential damage.