Description:
Ultrasonic transducer is the core device that converts electrical energy into mechanical energy (ultrasonic), Adopting high quality piezo ceramic from well-know supplier and strict quality inspections, can give a strong and stable ultrasonic output. The frequency is mainly 20kHz, we can provide booster and sonotrode together as your needs. It is drove by SP TECH digital ultrasonic generator which is adopting advanced IGBT Full Bridge Phase Shift technology and features in automatic frequency tracking and constant amplitude output etc which can achieve accurate resonant frequency and energy output. It can tune itself to fit to transducer and sonotrode during working.
Specification:
| Name |
Ultrasonic Transducer |
Ultrasonic Generator |
| Model |
SP-5020-4Z |
SP-HJ3000 |
| Ultrasonic Frequency |
20±0.5Khz |
20±0.5Khz |
| Ultrasonic Power |
2000Watts |
2000Watts |
| Work Method |
- |
intermittent wave/continuous wave |
| Capacitance |
11000 ±10%pF |
- |
| Resistance |
≤10Ω |
- |
| Max.Allowable |
75ºC |
0~40ºC |
| Storage Temperature |
-5ºC~+40ºC |
-5ºC~+40ºC |
| Working Area |
110X20mm |
|
| Size |
H253mm X θ 63mm |
350(L)*310(W)*150(H)mm |
| Weight |
8Kg |
9Kg |
| Power Supply |
- |
220V, 50/60Hz, 1 Phase |
Main Function:
1. Automatic Frequency Searching And Tracking
2. Constant Amplitude Output
3. Amplitude 10-100% Adjustable
4. LCD Display To Monitor Working Status
5. RS485 MODBUS RTU Communication
6. Self Protection, For example Over-Temperature Protection,
Over-Current Protection, Over-Voltage Temperature etc
7. Mask production speed 120-160/min
Differences between our digital generator and analog generator:
| Features |
Analog generator |
Digital generator |
| Auto search |
X |
√ |
| Auto frequency tracking |
X |
√ |
| Frequency adjustment range |
±0.15KHz |
±0.5KHz |
| Power regulation |
X |
√ |
| 24 hours continuous work |
X |
√ |
| Non resonant condition |
X |
√ |
| LCD |
X |
√ |
| Add PLC protocol(RS485) |
X |
√ |
| Auto circuit protection |
Not well, easy to cause damage of components |
Better |
| Repair method |
Professional repair |
Module replacement |
| Operation |
Difficult to tuning frequency |
Easy to set up |
| Circuit |
Analog circuit, discrete components |
Digital circuit, chip control |
Application:
Cloth industry: Non-woven, PU, Nylon, Polyester, PVC
Toy industry: such as toy gun, water gun, telephone and rag baby etc.
Electronic industry: The gum case of watch, nylon watch band, calculator, sound box wraps hull, cell phone battery etc.
Car industry: Car light.
Pack an industry: Disguise box, PVC packing box, toothpaste tube etc.
General business ware: The typewriter color take, video cassette rack, tape box, computer disk etc.
Ultrasonic Welding System Reviews:
Customers' evalution as follow:
The ultrasonic welding system works very well. The performance of welding equipment has been greatly improved. You have been most kind and helpful. Thank you for your expert communication. Customers' recognition and trust is our driving force. Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.
Frequently Asked Questions (FAQs):
1.What is ultrasonic welding?
Ultrasonic welding is a process that uses high-frequency ultrasonic vibrations to join materials together. In the case of paper cup welding, it involves using these vibrations to create friction and heat, which bonds the edges of the paper cups.
2.What materials can be joined using ultrasonic spot welding?
Ultrasonic spot welding is commonly used for thermoplastic materials such as PVC, ABS, polyethylene, and polypropylene. It is also effective for non-ferrous metals like aluminum and copper.
3.Can ultrasonic welding be used for dissimilar material welding?
While ultrasonic welding is typically used for similar materials, certain adaptations and techniques can be employed for joining dissimilar materials, depending on their compatibility.
4.What factors influence the quality and strength of ultrasonic spot welds?
Several factors, including frequency, pressure, welding time, and amplitude, influence the quality and strength of ultrasonic spot welds. Optimal parameters vary based on the specific materials and joint geometries.
5.Is ultrasonic spot welding suitable for large or complex components?
Ultrasonic spot welding can be applied to both small and larger components, as well as those with complex geometries. It is commonly used in various industries, including automotive, electronics, and packaging.
6.Is ultrasonic spot welding suitable for large or complex components? Ultrasonic spot welding can be applied to both small and larger components, as well as those with complex geometries. It is commonly used in various industries, including automotive, electronics, and packaging.
7.What technical support and training do you provide?
We offer comprehensive technical support, including installation guidance, operational training, and troubleshooting assistance. Our team is dedicated to ensuring a seamless experience with the processor.
8.Payment:100%T/T in advance for small order. 70%T/T in advance as deposit, 30%T/T paid before shipment
9.Delivery? 1-2 units we could send by EXPRESS(DHL, UPS, FEDEX, TNT, EMS), heavy weight more than 50kg,we suggest to use sea freight LCL or by air.
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