Customization: | Available |
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Additional Capabilities: | Milling |
Application: | Liquid, Liquid with Suspended Solids |
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Ultrasonic extraction has emerged as the preferred technique for isolating bioactive compounds from botanicals, thanks to its high efficiency and ability to produce superior extract yields in a relatively short period. This method harnesses the power of sound waves to break down plant materials and release valuable bioactive compounds, which are used in various industries, including food, nutraceuticals, supplements, and pharmaceuticals.
How Ultrasonic Extraction Works:
Ultrasonic extraction operates through a process known as sonication, where ultrasonic waves are applied to a liquid or slurry. These sound waves cause rapid pressure changes in the liquid, leading to the formation of microscopic bubbles. As these bubbles grow and collapse in a process called cavitation, they generate intense local forces that break open plant cell walls. This mechanical action releases the desired bioactive compounds from within the cells.
The use of ultrasonic extraction is highly effective and efficient, often delivering higher yields than traditional methods such as solvent extraction or heat-based extraction. The ability of ultrasound to physically disrupt plant materials without the need for harsh chemicals or excessive heat makes it an attractive option for sustainable and high-quality extractions.
Model | SPS20-500S | SPS20-1000 | SPS20-2000 | SPS20-3000 | SPS20-3000Z |
Frequency | 20Khz | 20Khz | 20Khz | 20Khz | 20Khz |
Power | 500 W | 1000 W | 2000W | 3000W | 3000 W |
Voltage | 220V | 220V | 220V | 220V | 220V |
Pressure | Normal | Normal | 35 MPa | 35 MPa | 35 MPa |
Intensity of sound | >10 W/cm² | >10 W/cm² | >40 W/cm² | >60 W/cm² | >60 W/cm² |
Processing capacity (L/H) |
0.5-2.0 | 1.0-5.0 | 20.0 | 50.0 | 100.0 |
Material of probe | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy |
Generator | Digital type | Digital type | Digital type | Digital type | Digital type |
1.Enhanced Extraction Efficiency: Ultrasonic waves create cavitation bubbles within the solvent, which disrupt the cell walls of plant material and enhance the release of bioactive compounds. This results in higher extraction yields compared to traditional methods.
2.Shorter Extraction Time: The mechanical action of ultrasonic waves accelerates the extraction process by facilitating the penetration of solvent into plant tissues. This leads to significantly reduced extraction times, allowing for higher throughput and faster production cycles.
3.Preservation of Phytochemical Integrity: Ultrasonic extraction operates at lower temperatures compared to heat-based extraction methods, minimizing thermal degradation of heat-sensitive phytochemicals such as polyphenols, flavonoids, and enzymes. This helps retain the natural properties and potency of herbal extracts.
4.Selective Extraction: Ultrasonic parameters such as frequency, power, and duration can be adjusted to selectively extract specific compounds from herbs based on their solubility and molecular characteristics. This enables targeted extraction of desired phytochemicals while minimizing the extraction of unwanted components.
5.Eco-Friendly Process: Ultrasonic extraction requires minimal solvent usage due to its efficient mass transfer capabilities, leading to reduced solvent consumption and waste generation. Additionally, the lower energy consumption and shorter processing times contribute to a more environmentally sustainable extraction process.
Ultrasonic Extractor Reviews:
ustomers' evalution as follow:
The ultrasonic sonicator works very well. Production process improvement: After using ultrasonic extraction equipment, our entire production process has been greatly improved, and the extraction quality of the product has also been greatly improved. You have been most kind and helpful. Thank you for your expert communication. Customers' recognition and trust is our driving force. Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.