Description:
An ultrasonic plastic welding machine is a cutting-edge device designed to join thermoplastic materials using high-frequency ultrasonic sound waves. Operating between 15 kHz and 35 kHz, it generates heat through friction to create a seamless bond without needing adhesives, solvents, or fasteners. This technology ensures strong, durable joints with exceptional precision and speed. Ideal for industries such as automotive, electronics, medical, and packaging, ultrasonic plastic welding machines offer a clean, efficient, and reliable solution for mass production. Their ability to deliver consistent, high-quality results makes them a go-to choice for manufacturers looking to enhance their production capabilities and product quality. Whether you need to weld small electronic components or large automotive parts, an ultrasonic plastic welding machine provides a versatile and efficient solution. Experience the future of plastic welding with this innovative technology and boost your production efficiency today!
Specification:
Item No |
SPW20-2600 |
Frequency |
20Khz |
Electric Current |
10A |
Range of Welding Time |
0.01-9.99/sec |
Environment Temperature |
5-50ºC |
Pneumatic Requirement |
Clean, dry air at 0.1-0.7Mpa |
Maximum Pressure |
1.96KN |
Maximum Stroke |
75MM |
Cycle Rate |
80/Min |
Weight |
100Kgs |
Dimension of press (mm) |
400(L)*700(W)*1000(H) |
Working Mode |
Time / Power/ Pressure |
Frequency available in 15, 20, 30, 35KHz
Advantages:
1.High Efficiency:
Speed: Ultrasonic welding is a fast process, often completed in a matter of seconds.
Automation: The process can be easily automated, increasing production rates and consistency.
2.Strong and Reliable Bonds:
Quality: Creates strong, consistent welds without the need for adhesives or mechanical fasteners.
Durability: Welds are highly durable and can withstand mechanical stress and environmental factors.
3.Material Versatility:
Compatibility: Works with a wide range of thermoplastics, allowing for flexibility in material choice.
No Need for Consumables: Unlike other welding techniques, it doesn't require consumables like glue or solder.
4.Cost-Effective:
Low Operating Costs: Minimal maintenance and operating costs due to the absence of consumables.
Energy Efficiency: Uses significantly less energy compared to other welding methods.
5.Clean and Environmentally Friendly:
No Emissions: The process does not produce harmful fumes or emissions, making it environmentally friendly.
No Residue: Leaves no residue on the welded parts, maintaining cleanliness.
6.Precision and Control:
Accuracy: Provides precise control over the welding process, ensuring high-quality outcomes.
Customization: Can be easily adapted to different shapes and sizes of parts.
7.Safety:
Non-Toxic: No need for solvents or adhesives that could be harmful to operators.
Minimal Heat: The localized application of heat reduces the risk of burns or thermal damage to the surrounding material.
Display:
Applications:
Automotive: Manufacturing components like instrument panels, dashboards, and air filter housings.
Electronics: Assembling housings for electronic devices and circuit boards.
Medical: Creating medical devices like filters, masks, and IV catheters.
Packaging: Sealing plastic packaging and containers.
Toys: Assembling plastic toys and figures.
FAQ:
1. Do you have it in stock?
We only have common products in stock but not for the nonstandard products.Because all the products need make based on customers' different requirements.
2. Could you advise to us the design based on our special requirements or based on our object samples?
Of course, we can do. Please tell us your idea or your application.
If you have sample object, send it to us or send detail pictures.
3.How long do you make the order product?
Common products for 7days, big qty and none standard products for 20days.
4. Do you have operating manual?
Of course, we will put it with the goods together.
5. How about the quality?
We have export to many other customers from all over the world, the feed back is good,quality is the first of our company.
6. Could you do OEM?
Yes, of course. We can produce according customers' requirement, just send us your requirements and design of drawing and sample.
7. Could we as your agent?
Of course. We are looking for sole agent in Country who have the willing to cooperate with us for long business term.
8. Payment:100%T/T in advance for small order. 70%T/T in advance as deposit, 30%T/T paid before shipment
9. Delivery?
1-2 units we could send by EXPRESS(DHL, UPS, FEDEX, TNT, EMS), heavy weight more than 50kg,we suggest to use sea freight LCL or by air.
10. Warranty:
One years Warranty with none human damage. After warranty time, factory will repair fix it or send the new parts on cost price. We can produce according customers'requirements, OEM is available, pls send me inquiry for quotations.