Ultrasonic Homogenizer: The Key to Superior Plant Essential Oil Extraction

• Customization: Available
• After-sales Service: Forever
• Warranty: One Year
• Model NO.: SPS20-1000
• Separation Mode: Filter Type
• Operating Type: Continuous Type
• Installation: Pitched
• Pressure: Low Pressure
• Condition: New
• Frequency: 20KHz
• Power: 1000W
• Voltage: 110V/220V
• Intensity of Sound: >10 W/Cm2
• Material of Probe: Titanium Alloy
• Generator: Digital Type
• Delivery Time: 7 Days
• Transport Package: Wooden Case
• Trademark: SP
• Origin: China
• HS Code: 8543709990
• Production Capacity: 200pieces/Month

Product Description

Description: 

Ultrasonic sonicators consist of two main components: an ultrasonic generator and an ultrasonic vibration system (which includes the ultrasonic transducer, booster, and probe). These components are connected by a specialized cable. Emulsions are mixtures of two or more immiscible liquids. High- intensity ultrasound provides the energy required to disperse one liquid phase (dispersed phase) into small droplets within another liquid phase (continuous phase). In the dispersing zone, the collapse of cavitation bubbles generates powerful shock waves in the surrounding liquid, which leads to the formation of high-velocity liquid jets. At appropriate energy densities, ultrasound can reduce droplet sizes to less than 1 micron, producing a micro-emulsion. Ultrasound induces acoustic cavitation, where the collapse of vacuum bubbles creates intense shock waves, microjets, and strong shear forces, along with extremely high local temperatures (~5,000 K) and pressures (~1,000 atm). These extreme conditions result in efficient mixing, producing nanoemulsions with very small droplet sizes and large surface areas between all components.

 

Specification: 

Model	SPS20-500S	SPS20-1000S	SPS20-1600S	SPS20-2000	SPS20-3000	SPS20-3000Z
Frequency	20Khz	20Khz	20Khz	20Khz	20Khz	20Khz
Power	500 W	1000 W	1600 W	2000W	3000W	3000 W
Voltage	220V	220V	220V	220V	220V	220V
Pressure	Normal	Normal	Normal	35 MPa	35 MPa	35 MPa
Intensity of sound	>10 W/cm²	>10 W/cm²	>10 W/cm²	>40 W/cm²	>60 W/cm²	>60 W/cm²
Processing capacity (L/H)	0.5-2.0	1.0-4.0	10.0	20.0	50.0	100.0
Material of probe	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy
Generator	Digital type	Digital type	Digital type	Digital type	Digital type	Digital type

 

Application:
Ultrasonic treatment of chemical extraction, biodiesel production, organic synthesis, treatment of microorganisms, degradation of toxic organic pollutants, chemical reaction rate and yield, catalytic efficiency of catalysts, biodegradation treatment, ultrasonic anti-scaling, biological cell comminution, dispersion and coagulation A local small environment that is very beneficial to the reaction process can greatly increase the reaction rate and reduce the reaction conditions.

 

Ultrasonic Emulsification Features:
1. The emulsification quality is high. The average droplet size of the formed emulsion is small, which can reach 0.2~2um. The droplet size distribution range is narrow, up to 0.1~10um. The concentration is high, the concentration of pure emulsion can reach 30%, adding emulsifier can reach 70%.
2. The emulsification is stable, you can produce stable emulsions without or with less emulsifiers, and some can be stable for several months or even more than half a year, with low energy consumption, high production efficiency and low cost.
3. The type of emulsion can be controlled. Under certain sound field conditions, both oil-in-water and water-in-oil emulsions can be prepared. However, it is impossible to achieve mechanical emulsification. Only the properties of emulsifiers can control the type of emulsion. For example, when toluene is emulsified in water, one type of emulsion can be formed under low sound intensity conditions, and another type of emulsion can be formed under high sound intensity conditions.
4. Low power required to produce emulsion.
5. The type of emulsion can be controlled. Using ultrasonic emulsification, under certain sound field conditions, both O/W (oil-in-water) and W/O (water-in-oil) emulsions can be prepared; however, mechanical emulsification is impossible, and only the properties of the emulsifier can control the emulsion type.

 

Ultrasonic Homogenizer Features:
1. Core parts with Titanium alloy materials
2. Ultrasonic probe with different size and type for selection
3. Matching with digital generator, auto-tuning, auto search frequency
4. With automatic alarm protection, easy to operate
5. Power adjustable from 1% to 99%
6. Amplitude stability and high, long working hours, more efficiency
7. Provide consulting services and custom reactor designs

 

Others Display :

 

Ultrasonic Homogenizer Reviews:
Customers' evalution as follow:
The ultrasonic sonicator works very well.
We improved yield by 5% if we run for 5 minutes.
You have been most kind and helpful. Thank you for your expert communication.
Customers' recognition and trust is our driving force.
Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.

 

Frequently Asked Questions (FAQs):

1. What is emulsification and how does it mix liquids?
Emulsification is the formation and collapse of tiny air bubbles in a liquid caused by ultrasound. These bursting bubbles create intense shock waves that break up particles and promote efficient mixing in liquid processing.

2. Can I customize the settings of the processor for different applications?
Yes, our high powered ultrasonic liquid handlers allow precise control of intensity, frequency and treatment time. This enables you to tailor the settings to suit various applications and achieve the best results.

3. What kind of maintenance does the processor need?
The processor is designed for easy maintenance. Clean the ultrasonic probe and container regularly, and check for wear regularly to ensure stable performance. Detailed maintenance guidelines are provided in the user manual.

4. Is this processor suitable for small-scale operations?
Of course, our high power ultrasonic liquid handlers are versatile and can be scaled to accommodate both small and large operations, making them suitable for businesses of all sizes.

5. What is the service life of the high power ultrasonic liquid handler?
With its solid construction and high-quality materials, this processor is engineered to be durable and provide years of reliable operation. Proper care and maintenance can further extend its lifespan.

6. Does the processor have security features?
Yes, safety is the most important thing. Our processor is equipped with multiple safety mechanisms, including overheating protection, voltage regulation, abnormal automatic shutdown, etc., to ensure safe operation.

7. How can processors contribute to sustainable practices?
The processor's energy-efficient design minimizes power consumption and reduces its environmental impact. Additionally, its fast processing capability reduces waste generation, consistent with sustainable manufacturing practices.

8. Can it be used in nanoemulsion production?
Of course, high power ultrasonic liquid handlers are good at producing nanoemulsions. Its precisely controlled and powerful cavitation produces stable nano-sized droplets, which are critical for nanoemulsion formulations.

9. What technical support and training do you provide?
We provide comprehensive technical support, including installation guidance, operation training and troubleshooting assistance. Our team is dedicated to ensuring a seamless experience with Processor.

10. Is there any successful case of using this processor for emulsification?
Yes, we have many success stories demonstrating the effectiveness of processors in emulsification. These case studies demonstrate that oil emulsification increases throughput, reduces processing time and improves product quality.

Experience the future of ultrasonic liquid handling with our high power ultrasonic liquid handlers. Unlock its high power potential at low cost and boost your production capabilities across industries.