Introduction:
Ultrasonic homogenizers, often called sonicators, utilize ultrasonic waves and cavitation to effectively disrupt cells and tissues. The device features a rapidly vibrating tip that generates microscopic bubbles in the surrounding liquid. These bubbles rapidly form and collapse, creating intense shear forces and shock waves that break apart cells, particles, and other structures.
Key Applications:
Cell Disruption: Ideal for breaking apart cells and subcellular structures in liquid suspension.
Emulsion Formation: Useful for creating stable emulsions in various solutions.
Nanoparticle Dispersion: Effectively disperses nanoparticles in liquids.
Particle Size Reduction: Reduces the size of particles in suspension for improved homogeneity.
Important Considerations:
Ultrasonic homogenizers are less suitable for homogenizing intact tissue.
Significant heat generation during operation may affect temperature-sensitive samples.
Parameters:
Model |
SPS20-500S |
SPS20-1000S |
SPS20-1000 |
SPS20-2000 |
SPS20-3000 |
SPS20-3000Z |
Frequency |
20Khz |
20Khz |
20Khz |
20Khz |
20Khz |
20Khz |
Power |
500 W |
1000 W |
1000 W |
2000W |
3000W |
3000 W |
Voltage |
220V |
220V |
220V |
220V |
220V |
220V |
Pressure |
Normal |
Normal |
Normal |
35 MPa |
35 MPa |
35 MPa |
Processing capacity (L/H) |
0.5-2.0 |
1.0-4.0 |
5.0 |
20.0 |
50.0 |
100.0 |
Material of probe |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy
|
Generator |
Digital type |
Digital type |
Digital type |
Digital type |
Digital type |
Digital type |
Features:
1. Core parts with Titanium materials
2. Ultrasonic horn with different size and type for selection
3. Matching with digital generator, auto-tuning, auto search frequency
4. With automatic alarm protection, easy to operate
5. Power adjustable from 1% to 99%
6. Amplitude stability, long working hours, radiation area is increased 2.5 times than
traditional tools
7. Provide consulting services and custom reactor designs
8. Custom sizes available for laboratory and high volume industrial applications
Application:
1.Food Industry: Used for extracting natural antioxidants, essential nutrients, and flavors from fruits, vegetables, and herbs to enhance the quality of functional foods and beverages.
2.Nutritional Supplements: Helps isolate bioactives like polyphenols, flavonoids, and polysaccharides from plants for use in dietary supplements that promote health and wellness.
3.Pharmaceuticals: Enables efficient extraction of therapeutic compounds such as cannabinoids, alkaloids, and glycosides for drug development and medicinal formulations.
4.Cosmetics: Facilitates the extraction of natural oils, pigments, and bioactive compounds for use in skincare, haircare, and other personal care products.
5.Traditional Medicine: Assists in extracting active ingredients from medicinal plants for herbal remedies and nutraceuticals.
Ultrasonic extraction is valued for its ability to improve efficiency, yield, and quality in these diverse applications.
Advantages of Ultrasonic Extraction:
1.High Yields
Ultrasonic extraction delivers significantly higher yields compared to conventional extraction methods. The intense cavitation effect breaks cell walls efficiently, releasing bioactive compounds into the solvent with minimal losses.
2.Superior Quality
The gentle processing enabled by ultrasonic extraction preserves the integrity of delicate bioactive compounds such as polyphenols, terpenes, and flavonoids. This ensures the extracts maintain their natural potency, aroma, and therapeutic properties.
3.Full Spectrum Extracts
Ultrasonic extraction can recover a wide range of compounds from the raw material, ensuring full-spectrum extracts that contain all valuable bioactive components. This is particularly beneficial for industries like pharmaceuticals, cosmetics, and food, where full-spectrum extracts are desired.
4.Rapid Process
The ultrasonic process is highly efficient, drastically reducing extraction time compared to traditional methods like Soxhlet or maceration. What used to take hours can now be completed in minutes, improving production throughput.
5.Compatible with Any Solvent
Ultrasonic extraction works with virtually any solvent, whether it's water, ethanol, methanol, or even oil-based solvents. This flexibility allows customization of the process for specific compounds and applications.
6.Easy and Safe to Operate
Modern ultrasonic extraction equipment is designed for simplicity and safety. Automated systems with intuitive controls ensure user-friendly operation, minimizing the risks associated with handling complex equipment.
Customer Evalution:
The ultrasonic sonicator works very well.
We improved yield by 5% if we run for 5 minutes.
You have been most kind and helpful. Thank you for your expert communication.
Customers' recognition and trust is our driving force.
Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.
Industrial Scale Homogenizer Display:
FAQ:
1. Do you have it in stock?
We only have common products in stock but not for the nonstandard products.Because all the products need make based on customers' different requirements.
2. Could you advise to us the design based on our special requirements or based on our object samples?
Of course, we can do. Please tell us your idea or your application.
If you have sample object, send it to us or send detail pictures.
3.How long do you make the order product?
Common products for 7days, big qty and none standard products for 20days.
4. Do you have operating manual?
Of course, we will put it with the goods together.
5. How about the quality?
We have export to many other customers from all over the world, the feed back is good,quality is the first of our company.
6. Could you do OEM?
Yes, of course. We can produce according customers' requirement, just send us your requirements and design of drawing and sample.
7. Could we as your agent?
Of course. We are looking for sole agent in Country who have the willing to cooperate with us for long business term.
8. Payment:100%T/T in advance for small order. 70%T/T in advance as deposit, 30%T/T paid before shipment
9. Delivery?
1-2 units we could send by EXPRESS(DHL, UPS, FEDEX, TNT, EMS), heavy weight more than 50kg,we suggest to use sea freight LCL or by air.
10. Warranty:
One year warranty with none human damage. After warranty time, factory will repair fix it or send the new parts on cost price. We can produce according customers'requirements, OEM is available, pls send me inquiry for quotations.