Description:
Ultrasonic bonding is achieved by transmitting high frequency vibration to the fabric. When synthetic materials or nonwovens pass between the corner and anvil of the ultrasonic equipment, the vibration will be directly transmitted to the fabric, through generating heat rapidly in the fabric. The ultrasonic energy generated by the ultrasonic generator is added to the transducer to generate longitudinal mechanical vibration, which is amplified by the horn and the tool head to obtain uniform and strong ultrasonic on the plane of the tool head (also known as the welding head).
Two groups of adjustable speed motors drive the welding head and the welding roller to rotate respectively. When the roller is pressed down, it contacts with the working surface of the tool head. Under the action of ultrasonic mechanical effect (up and down vibration) and thermal effect, the fabric between the roller and the working surface of the welding head can be cut, perforated, stitched and welded.
Specifications:
| Model No: |
SP-60S-B |
SP-US20 |
| Frequency: |
20KHz |
20KHz |
| Power: |
2000W |
2000W |
| Generator: |
Analog |
Digital |
| Speed(m/min): |
0-32 |
50-60 |
| Melting Width(mm): |
≤80 |
≤12 |
| Type: |
Pneumatic |
Pneumatic |
| Motor control mode: |
Speed board |
Frequency converter |
| Number of Motors: |
Single / Double |
Double |
| Horn Shape: |
Round / Square |
Rotary |
| Horn Material: |
Steel |
High Speed Steel |
| Power supply: |
220V/50Hz |
220V/50Hz |
| Dimensions: |
1250*550*1200mm |
1250*550*1200mm |
Applications:
Apply to lace clothing, ribbon,trim,Filter, Lacing and quilting,decoration products, handkerchief, tablecloth, curtain, bedspread, pillowcase, quilt cover, tent, raincoat, disposable operating coat and hat, disposable mask, non-woven fabric bags and so on.
Usually used in clothing industry is the ultrasonic lace machine, which is mainly used in cutting and welding cloth. Owing to its transmit horn is a plane, so it only can turn its own geometric center and cant turn the same direction with the cloth. Which make the sewed point of the cloth is unevenness. The transmit horn of Seamless sewing part is a circumference horn, and can turn around . For the cloth, it is jointing with the cloth and working at the same time. The ultrasonic seamless sewing part advance ultrasonic lace machine and its market prospects are very bright.
Advantages:
1. The internal structure of the chassis is optimized, with high power and low failure rate; through the touch screen control, data input is convenient, the machine settings can be input/changed on the LCD display, and the password protection restricts the access to the operating data, and the operation is more convenient;
2. Ultrasonic double-roller radial wave has the characteristics of fast welding speed, high strength, good flatness, beautiful welding seam, good sealing and simple operation.
3. The ultrasonic system and electrical design are designed in accordance with the export CE certification standards, which is safe and scientific.
4. Imported electronic components, the ultrasonic effect is more high-quality and stable, the vibration is good, the output is strong, and the continuous wave, the welding effect is better than similar products.
5. The flower wheel structure is reasonable, the alignment and point alignment are more intuitive in the use and operation, and the good visibility greatly improves the yield.
6. Low working noise, good welding effect, no needle and thread, cost saving, and avoid broken needle.
7. There are many kinds of pattern patterns and high interchangeability. Various shapes, curves, etc. can be processed only by changing wheels (designs can be provided according to customer requirements).
8. The speed of the flower wheel and the speed of the lower die are both multi-turn stepless adjustment, which makes the speed adjustment wider, which is more conducive to the adjustment and tracking of speed parameters in production, and greatly improves the yield.
9. The flower mold is made of imported steel, which is super wear-resistant and durable. It will not be hot after long-term use, which ensures the stability of the fabric welding quality, improves productivity and reduces production costs.
Ultrasonic Sewing Machine Reviews:
Customers' evalution as follow:
The ultrasonic Sewing works very well. The nonwoven fabric is made by cutting with mechanical ultrasonic equipment, wireless sewing, crimping, etc. and there is no crease or ridge. You have been most kind and helpful. Thank you for your expert communication. Customers' recognition and trust is our driving force. Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.
Frequently Asked Questions (FAQs):
1.What is ultrasonic welding?
Ultrasonic welding is a process that uses high-frequency ultrasonic vibrations to join materials together. In the case of paper cup welding, it involves using these vibrations to create friction and heat, which bonds the edges of the paper cups.
2.What materials can be joined using ultrasonic spot welding?
Ultrasonic spot welding is commonly used for thermoplastic materials such as PVC, ABS, polyethylene, and polypropylene. It is also effective for non-ferrous metals like aluminum and copper.
3.Can ultrasonic welding be used for dissimilar material welding?
While ultrasonic welding is typically used for similar materials, certain adaptations and techniques can be employed for joining dissimilar materials, depending on their compatibility.
4.What factors influence the quality and strength of ultrasonic spot welds?
Several factors, including frequency, pressure, welding time, and amplitude, influence the quality and strength of ultrasonic spot welds. Optimal parameters vary based on the specific materials and joint geometries.
5.Is ultrasonic spot welding suitable for large or complex components?
Ultrasonic spot welding can be applied to both small and larger components, as well as those with complex geometries. It is commonly used in various industries, including automotive, electronics, and packaging.
6.Is ultrasonic spot welding suitable for large or complex components? Ultrasonic spot welding can be applied to both small and larger components, as well as those with complex geometries. It is commonly used in various industries, including automotive, electronics, and packaging.
7.What technical support and training do you provide?
We offer comprehensive technical support, including installation guidance, operational training, and troubleshooting assistance. Our team is dedicated to ensuring a seamless experience with the processor.
8.Payment:100%T/T in advance for small order. 70%T/T in advance as deposit, 30%T/T paid before shipment
9.Delivery? 1-2 units we could send by EXPRESS(DHL, UPS, FEDEX, TNT, EMS), heavy weight more than 50kg,we suggest to use sea freight LCL or by air.
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