Product Description
SP TECH Ultrasonics emulsifiers( sonicators) are high-performance extraction systems, which are simple and safe to operate. In accordance on your raw material, process capacities and output target, SP TECH offers you the most suitable ultrasonic sonicator.
SP TECH Ultrasonics emulsifiers can be used for batch and continuous inline extraction and can be used in combination with any solvent. Various accessories such as sonotrodes (probes) of various sizes and shapes, booster horns, flow cells with various volumes and geometries, pluggable temperature and pressure sensors and many other gadgets are available to assemble the ideal ultrasonic setup for your extraction process. Due to the precise control over amplitude, sonication time and duty cycles, optimum process results such as superior yield and highest extract quality can be achieved.
SP TECH industrial ultrasonic processors can deliver very high amplitudes. Amplitudes of up to 100µm can be easily continuously run. For even higher amplitudes, customized ultrasonic sonotrodes are available.
Ultrasound Cavitation
Ultrasonic extraction is achieved when high-power, low-frequency ultrasound waves are coupled into a slurry consisting of botanical material in a solvent. High-power ultrasonic waves are coupled via a probe-type ultrasonic processor into the slurry. highly energetic ultrasound waves travel through the liquid creating alternating high-pressure / low-pressure cycles, which results in the phenomenon of acoustic cavitation. Acoustic or ultrasonic cavitation leads locally to extreme temperatures, pressures, heating/cooling rates, pressure differentials and high shear forces in the medium. When cavitation bubbles implode on the surface of solids (such as particles, plant cells, tissues etc.), micro-jets and interparticlular collision generate effects such as surface peeling, erosion, particle breakdown, sonoporation (the perforation of cell walls and cell membranes) and cell disruption. Additionally, the implosion of cavitation bubbles in liquid media create macro-turbulences and micro-mixing. Ultrasonic irradiation represents an efficient way to enhance mass transfer processes, since sonication results in cavitation and its related mechanisms such as micros-movement by liquid jets, compression and decompression in the material with the subsequent disruption of cell walls, as well as high heating and cooling rates. Probe-type ultrasonicators can generate very high amplitudes, which is necessary to generate impactful cavitation. SP TECH Ultrasonic manufactures high-performance ultrasonic extractors, which can easily create amplitudes of 100µm in continuous operation.
Product Parameters
| Model |
SPS20-500S |
SPS20-1000S |
SPS20-1600S |
SPS20-2000 |
SPS20-3000 |
SPS20-3000Z |
| Frequency |
20Khz |
20Khz |
20Khz |
20Khz |
20Khz |
20Khz |
| Power |
500 W |
1000 W |
1600 W |
2000W |
3000W |
3000 W |
| Voltage |
220V |
220V |
220V |
220V |
220V |
220V |
| Pressure |
Normal |
Normal |
Normal |
35 MPa |
35 MPa |
35 MPa |
| Intensity of sound |
>10 W/cm² |
>10 W/cm² |
>10 W/cm² |
>40 W/cm² |
>60 W/cm² |
>60 W/cm² |
Processing capacity
(L/H) |
0.5-2.0 |
1.0-4.0 |
10.0 |
20.0 |
50.0 |
100.0 |
| Material of probe |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy |
Titanium Alloy
|
| Generator |
Digital type |
Digital type |
Digital type |
Digital type |
Digital type |
Digital type |
Application
Food processing
Reaction Acceleration - cavitation accelerates chemical and physical reactions.
Fine Particle Dispersion - e.g. nanoparticle processing
Disruption and Cell Lysing - will break open biological tissues and cells to extract enzymes and DNA, prepare vaccines.
Ultrasonically lysing cells and spores in a liquid flowing continuously or intermittently through a cylindrical reactor.
Homogenization - making uniform mixtures of liquids or liquid suspensions.
Emulsification - processing foods, pharmaceuticals, and cosmetics.
Dissolution - dissolving solids in solvents.
Degassing - removing gases from solutions without heat or vacuum.
Inline pipe cleaning, removes scale or build/up without disassembly.
Cylindrical 360° internally radiating chamber.
Characteristics
High yields
Superior Quality
Full Spectrum Extracts
Rapid Process
Compatible with Any Solvent
Easy and Safe to Operate
Linear Scalability
Environmental-Friendly
Fast RoI
Reviews:
The ultrasonic sonicator works very well.
We improved yield by 5% if we run for 5 minutes.
You have been most kind and helpful. Thank you for your expert communication.
Customers' recognition and trust is our driving force.
Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.
Frequently Asked Questions (FAQs):
1. What is emulsification and how does it mix liquids?
Emulsification is the formation and collapse of tiny air bubbles in a liquid caused by ultrasound. These bursting bubbles create intense shock waves that break up particles and promote efficient mixing in liquid processing.
2. Can I customize the settings of the processor for different applications?
Yes, our high powered ultrasonic liquid handlers allow precise control of intensity, frequency and treatment time. This enables you to tailor the settings to suit various applications and achieve the best results.
3. What kind of maintenance does the processor need?
The processor is designed for easy maintenance. Clean the ultrasonic probe and container regularly, and check for wear regularly to ensure stable performance. Detailed maintenance guidelines are provided in the user manual.
4. Is this processor suitable for small-scale operations?
Of course, our high power ultrasonic liquid handlers are versatile and can be scaled to accommodate both small and large operations, making them suitable for businesses of all sizes.
5. What is the service life of the high power ultrasonic liquid handler?
With its solid construction and high-quality materials, this processor is engineered to be durable and provide years of reliable operation. Proper care and maintenance can further extend its lifespan.
6. Does the processor have security features?
Yes, safety is the most important thing. Our processor is equipped with multiple safety mechanisms, including overheating protection, voltage regulation, abnormal automatic shutdown, etc., to ensure safe operation.
7. How can processors contribute to sustainable practices?
The processor's energy-efficient design minimizes power consumption and reduces its environmental impact. Additionally, its fast processing capability reduces waste generation, consistent with sustainable manufacturing practices.
8. Can it be used in nanoemulsion production?
Of course, high power ultrasonic liquid handlers are good at producing nanoemulsions. Its precisely controlled and powerful cavitation produces stable nano-sized droplets, which are critical for nanoemulsion formulations.
9. What technical support and training do you provide?
We provide comprehensive technical support, including installation guidance, operation training and troubleshooting assistance. Our team is dedicated to ensuring a seamless experience with Processor.
10. Is there any successful case of using this processor for emulsification?
Yes, we have many success stories demonstrating the effectiveness of processors in emulsification. These case studies demonstrate that oil emulsification increases throughput, reduces processing time and improves product quality.
Experience the future of ultrasonic liquid handling with our high power ultrasonic liquid handlers. Unlock its high power potential at low cost and boost your production capabilities across industries.
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