Fast Speed Non-contact Ultrasonic Assisted System For Hard And Brittle Materials

Warranty: One Year
Type: Tool Milling Machine
Object: Tool
Structure: Dedicated
Milling Cutter Type: Cylindrical Milling Cutter
Milling Cutter Structure: Indexable Type
Customization:
Gold Member Since 2020

Suppliers with verified business licenses

Zhejiang, China

Basic Info.

Model NO.
SP-AM20
Controlling Mode
CNC
Automatic Grade
Automatic
Precision
High Precision
Certification
CE
Condition
New
Frequency
20kHz/35kHz
Power
500watt
Spindle Mode
Bt Series/ISO Series
Amplitude
More Than 10um
Speed
20000 R/Min
Matching Tool
Carbide End Mill Head Diameter 2- Diameter10
Leading Time
30days
Transport Package
Wooden Case
Trademark
SP
Origin
China
HS Code
8543709990
Production Capacity
1000pieces/Month

Product Description

Description:
Ultrasonic machining uses the signal generator to make the ultrasonic tool holder produce continuous high-intensity pulse impact with the frequency of 20kHz to 50KHz (ultrasonic frequency) to drive the grinding head to process the workpiece. It makes the local stress of the workpiece far exceed the brittle cracking limit of the material, so that the material is partially crushed and removed. It is especially suitable for precision grinding and cutting of hard and brittle materials such as ceramics, glass, composite materials and silicon wafers. At present, it is widely used in 3C, aviation, communication, automobile, new energy and other industries.

Specifications:

Working frequency 20khz
Power 500w
Product mode  BT/ ISO/ HSK series drilling machine handle
Amplitude 10um or more(adjustable)
Speed 20000 r/min
Matching tool Carbide drilling head Φ2-Φ10mm
 
 




Details:
1. Ultrasonic System
The whole ultrasonic system uses particular resonance theory to optimize the impedance matching of subsystems such as ultrasonic power, transducer, horn and holder, so as to ensure the continuous working stability of the system. Reduce energy consumption and save cost.
2. Wireless Transmission Device

Using wireless transmission technology. For surface-to-surface or ring-to-ring, the emitter can be 1/4 circle to whole round, adapt to different processing machine and machining center, and realize the quick cutters change.
3. Amplitude Transformer
Amplitude Transformer with vertical-twisted design made two dimensional ultrasonic machining come true. Torsional vibration is applied in the direction of main cutting speed, which can greatly reduces cutting force and cutting heat. Cutting force can reduce 1/3 compared with traditional cutting. For multi-dimensional vibration, cutting force decreased 1/16 of common cutting. The cutting temperature is less than 1/3 of the ordinary machining.
Taking the lead in putting forward the part-resonance design theory of high speed ultrasonic holder. Through the ultrasonic barrier technology, all connecting place is vibration null point. There is no influence on the spindle and ensure the safe operation of the machine.




Advantage:
The ultrasonic processing can be used for higspeed milling,drilling, grinding, and boring. 
Under the same condition, the surface roughness can be increased byone magnitude. For processing of hard and brittle materials, the machiningefficiency can be increaseed 100% than that of the traditional machining.The tool lifespan can be increased more than 3 times.




Applications:
1. Various kinds of materials especially fragile rigid material.
2. Processing plane, groove, all kinds of form surface (such as spline, gear and thread) and special surface of mould.
3. Application area: machining industry, machine tool equipment manufacturing.
4. Application occasion: manufacturing enterprise, universities and colleges, scientific research institution, mechanical equipment transformation industry.





 

Send your message to this supplier

*From:
*To:
*Message:

Enter between 20 to 4,000 characters.

This is not what you are looking for? Post a Sourcing Request Now

You Might Also Like

Gold Member Since 2020

Suppliers with verified business licenses

Manufacturer/Factory
Registered Capital
5000000 RMB
Plant Area
1001~2000 square meters