Description:
The Ultrasonic Plastic Welding System for Precision Joining utilizes high-frequency ultrasonic vibrations to create strong, durable bonds between plastic parts. The system generates ultrasonic waves that are directed into the plastic materials, causing the surfaces to melt and fuse together under pressure. This process ensures a precise, clean, and fast weld with minimal heat distortion, making it ideal for applications requiring high accuracy and efficiency. The system is commonly used in industries such as automotive, medical, and electronics for joining thermoplastic materials without the need for additional adhesives or fasteners.
Specification:
| Name |
Ultrasonic Transducer |
Ultrasonic Generator |
| Model |
SP-5020-4Z |
SP-HJ3000 |
| Ultrasonic Frequency |
20±0.5Khz |
20±0.5Khz |
| Ultrasonic Power |
2000Watts |
2000Watts |
| Work Method |
- |
intermittent wave/continuous wave |
| Capacitance |
11000 ±10%pF |
- |
| Resistance |
≤10Ω |
- |
| Max.Allowable |
75ºC |
0~40ºC |
| Storage Temperature |
-5ºC~ |
-5ºC~+40ºC |
| Working Area |
110X20mm |
|
| Size |
H253mm X θ 63mm |
350(L)*310(W)*150(H)mm |
| Weight |
8Kg |
9Kg |
| Power Supply |
- |
220V, 50/60Hz, 1 Phase |
Display:
Main Function:
1. Automatic Frequency Searching And Tracking
2. Constant Amplitude Output
3. Amplitude 10-100% Adjustable
4. LCD Display To Monitor Working Status
5. RS485 MODBUS RTU Communication
6. Self Protection, For example Over-Temperature Protection, Over-Current Protection, Over-Voltage Temperature etc
7. Mask production speed 120-160/min
Differences between our digital generator and analog generator:
| Features |
Analog generator |
Digital generator |
| Auto search |
X |
√ |
| Auto frequency tracking |
X |
√ |
| Frequency adjustment range |
±0.15KHz |
±0.5KHz |
| Power regulation |
X |
√ |
| 24 hours continuous work |
X |
√ |
| Non resonant condition |
X |
√ |
| LCD |
X |
√ |
| Add PLC protocol(RS485) |
X |
√ |
| Auto circuit protection |
Not well, easy to cause damage of components |
Better |
| Repair method |
Professional repair |
Module replacement |
| Operation |
Difficult to tuning frequency |
Easy to set up |
| Circuit |
Analog circuit, discrete components |
Digital circuit, chip control |
Application:
Cloth Industry:
Ultrasonic welding is commonly used in the textile and fabric industries for applications such as manufacturing masks, non-woven fabrics, and products made from materials like PU (Polyurethane), Nylon, Polyester, and PVC.
Toy Industry:
In the toy industry, ultrasonic welding is used for creating strong, reliable bonds in products like toy guns, water guns, telephones, and rag dolls.
Electronic Industry:
Ultrasonic welding plays a key role in the electronics sector, where it is used to assemble products such as watch cases, nylon watch bands, calculators, speaker enclosures, and mobile phone batteries.
Automotive Industry:
In the automotive sector, ultrasonic welding is used for assembling a variety of components, such as car lights and interior parts.
Ultrasonic Welding System Reviews:
Customers' evalution as follow:
The ultrasonic welding system works very well. The performance of welding equipment has been greatly improved. You have been most kind and helpful. Thank you for your expert communication. Customers' recognition and trust is our driving force. Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation
FAQ:
1. Do you have it in stock?
We only have common products in stock but not for the nonstandard products.Because all the products need make based on customers' different requirements.
2. Could you advise to us the design based on our special requirements or based on our object samples?
Of course, we can do. Please tell us your idea or your application.
If you have sample object, send it to us or send detail pictures.
3.How long do you make the order product?
Common products for 7days, big qty and none standard products for 20days.
4. Do you have operating manual?
Of course, we will put it with the goods together.
5. How about the quality?
We have export to many other customers from all over the world, the feed back is good,quality is the first of our company.
6. Could you do OEM?
Yes, of course. We can produce according customers' requirement, just send us your requirements and design of drawing and sample.
7. Could we as your agent?
Of course. We are looking for sole agent in Country who have the willing to cooperate with us for long business term.
8. Payment:100%T/T in advance for small order. 70%T/T in advance as deposit, 30%T/T paid before shipment
9. Delivery?
1-2 units we could send by EXPRESS(DHL, UPS, FEDEX, TNT, EMS), heavy weight more than 50kg,we suggest to use sea freight LCL or by air.
10. Warranty:
One years Warranty with none human damage. After warranty time, factory will repair fix it or send the new parts on cost price. We can produce according customers'requirements, OEM is available, pls send me inquiry for quotations.
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